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From: Chuck Holst <CHUCK_at_multitech.com>
subject: [Paddlewise] New boat
Date: Mon, 15 Mar 1999 12:47:29 -0600
>>
A few years ago I managed to stick my finger under a 3hp circular saw   while
shifting my grip on a skinny piece of wood.  I could feel the individual
teeth cutting into my finger tip under the nail.  That sensation was   pretty
gruesome.  I didn't get cut too badly because with the super reflexes of   the
truly frightened, the saw went flying in one direction while me and my
finger went in the other.  Bled a lot though.
>>

It probably wasn't sharp enough. Last week my thumb slipped a little
onto the blade of my carving knife, and I didn't even know I was
wounded until I saw blood on my work.

On the other hand, a few weeks earlier I got a sore arm by pinching
my thumb between the handles of a pop rivet tool when the rivet
gave way. I think the soreness was a consequence of violently pulling
my hand away, though I don't recall doing it. The tool went flying
into a snowbank, but that was deliberate. ;-)

Chuck Holst


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From: Reeves, Debbie (Debbie) <"Reeves,>
subject: RE: [Paddlewise] New boat
Date: Sat, 13 Mar 1999 07:06:29 -0500
Anne-
I built my first boat, a cedar strip Wee Lassie, from a boat written by Mac
McCarthy.  I had no wood working experience.  Being female, I was never
given the option of "shop" class when young.  I had to reread the book many
times to figure out some of it and I also called Mac a couple of times.  I
loved it!  With every step accomplished, I learned a lot.  I still can't
believe that I built something so cool.  Now I'm building a sea kayak.
Bottom line:  Go For It!
Debbie Reeves
Sandy Hook, NJ

> ----------
> From: 	aburton1_at_maine.rr.com[SMTP:aburton1_at_maine.rr.com]
> Reply To: 	aburton1_at_maine.rr.com
> Sent: 	Friday, March 12, 1999 1:23 PM
> To: 	PaddleWise_at_lists.intelenet.net
> Subject: 	Re: [Paddlewise] New boat
> 
> 
> 
> Has anyone seen / paddled (rowed) / built the new (kit) boat from
> Chesapeake
> Light Craft, the Annapolis Wherry?    Though I have no demonstrated talent
> for woodworking, I can follow directions and have a normal amount of
> dexterity -
> and I am longing to build this boat.  For those of you who have built
> boats, did
> you have prior woodworking or building or engineering experience, or were
> you a novice?
> 
> Anne Burton
> **************************************************************************
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From: <aburton1_at_maine.rr.com>
subject: RE: [Paddlewise] New boat
Date: Sat, 13 Mar 1999 10:15:18 -0500
Debbie - 

Thanks for the encouragement.  I know what you mean about not being able to take "shop" 
("ship" ?) class in school.  It was simply unthinkable at the time.  How I wish I could have 
taken wood shop, metal shop, auto shop....

Are you building (did you build) inside in a basement or shop, in a garage, or where?  What 
is the ambient temperature?  Did you need to be concerned with it being too low for the 
epoxy to cure properly?   

I'm thinking I will go for it (eventually), but need to figure out these environment basics - is the 
basement big enough, warm enough, humid (or not) enough, and is the Bilco door at the 
right angle to get it out....or is the garage an option, with nighttime temperatures anywhere 
from -10 to 30...Something to think about while waiting for kayaking season...






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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] New boat
Date: Sat, 13 Mar 1999 18:24:54 -0800
aburton1_at_maine.rr.com wrote:

> Are you building (did you build) inside in a basement or shop, in a 
> garage, or where?  What
> is the ambient temperature?  Did you need to be concerned with it
> being too low for the epoxy to cure properly?
> 
> I'm thinking I will go for it (eventually), but need to figure out
> these environment basics - is the
> basement big enough, warm enough, humid (or not) enough, and is the
> Bilco door at the
> right angle to get it out....or is the garage an option, with nighttime
> temperatures anywhere from -10 to 30...Something to think about while
> waiting for kayaking season...

I built a Pygmy kit in a buddy's shop, and tried to use fast hardener and
spot heating of the work area to contend with cold temps (40 F).  I
eventually abandoned that concept and moved to a smaller, heated area (top
of his pool table in a craft room).  It was not heated all the time, but I
could turn on the heat and warm the surfaces up for an hour or so before
commencing with epoxy work.

I **strongly** recommend working in an area which can be heated **before**
and during the time you are working with resin and glass.  It is not so
critical it be heated during cure time, because the only effect is
prolonged curing times.  Why preheat, you ask?  It's due to the fact that
wood "breathes," so that when it is being warmed up, it out-gasses.  If the
wood is still in its warm-up phase when you lay on the resin, the wood will
continue to out-gas as the resin cures, blowing a bunch of really nice
pinholes, which are a real pain in the patooty to deal with later.

The procedure I eventually developed involved preheating the room to 65 F
for an hour, preparing the resin (kept in an 80 - 90 F heated plywood box
[60 - 100 W light bulb] so it would be nicely fluid for good spreading and
wetting of the glass), and then *turning off the heat* as I laid on resin. 
This caused the gases in the wood to slowly contract, sucking the resin
*into* any potential pinhole areas, while maintaining a warm enough
temperature for good resin flow.  With the "fast" hardener (System 3), this
gave 24 hour cures, even when the room dropped to 40 F overnight.

If this sounds like a lot of hassle, then you have never had to deal with
thick epoxy in the spreading stage.  Think molasses on denim in winter and
you'll know why I abandoned my "cold shop" epoxy work.

-- 
Dave Kruger
Astoria, OR


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From: Gabriel L Romeu <romeug_at_erols.com>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 02:27:11 -0500
Dave Kruger wrote:

> 
> The procedure I eventually developed involved preheating the room to 65 F
> for an hour, preparing the resin (kept in an 80 - 90 F heated plywood box
> [60 - 100 W light bulb] so it would be nicely fluid for good spreading and
> wetting of the glass), and then *turning off the heat* as I laid on resin.
> This caused the gases in the wood to slowly contract, sucking the resin
> *into* any potential pinhole areas, 

I gotta tell you Dave, I have been on the rec.boats.building newsgroup
for a while and have been reading about about the effects of a warm/cold
environment on epoxy finishing, as well as books and sites on epoxy work
and had not come across the cooling method.  It is extremely clever.
It probably relates to my oiling/waxing  of wood parts on my furniture-
I usually apply with  fine sandpaper (6-8-1200) spinning very fast on my
lathe causing a high temperature.  The parts come out with a very hard
finish which I had accounted as thining the oil and wax allowing better
penetration.  I think you may have touched on some others.  thanks
-- 
gabriel l romeu
http://studiofurniture.com     furniture, designed and constructed
http://members.aol.com/romeugp    paintings, photos, prints, etc.
http://members.xoom.com/gabrielR  a daily photo journal

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From: Anne Burton <aburton1_at_maine.rr.com>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 10:21:29 -0500
Dave -

Thanks for the good advice.  We are lucky to have a chemist 
among us!  

I've determined that my basement, at the present season, goes 
down to 56 degrees at night, so I certainly ought to be able to 
pre-warm the work area, as you suggest, with a few space 
heaters (there is no heat source other than heat accidentally 
thrown off from the furnace, and a fireplace whose use would 
be ill-advised).  

There's not an openable window in the whole space, but there 
are the Bilco doors, through which large objects may be 
carried and large volumes of cold air may enter.  Are there 
concerns about ventilation when using epoxy, resin, varnish, 
etc? Might it be sufficient to open only the fireplace flue for air 
circulation, or would I have to open the doors?   

Thanks for sharing your knowledge with us...


Anne
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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 10:09:50 -0800
Anne Burton wrote:
 
> Thanks for the good advice.  We are lucky to have a chemist
> among us!

Sometimes that goes the other way ... <g>

> I've determined that my basement, at the present season, goes
> down to 56 degrees at night, [snip]

> There's not an openable window in the whole space, but there
> are the Bilco doors, through which large objects may be
> carried and large volumes of cold air may enter.  Are there
> concerns about ventilation when using epoxy, resin, varnish,
> etc? Might it be sufficient to open only the fireplace flue for air
> circulation, or would I have to open the doors?

*Very rarely,* a person becomes sensitized to epoxy (resin? hardener? one
or the other, anyway) -- so that they can not work around it.  This is
normally an acquired allergic response.  Normally, this only happens to
those who are sloppy and allow the epoxy to contact their skin repeatedly. 
Unless you become sensitized, you can work in a basement space which is
vented as you describe.  (I'm giving you the worst case scenario here --
I've worked with these resins for years, and not always been careful, and
have never had a hint of a reaction.  That's probably the norm for people
who work casually with epoxy.)

Bottom line for epoxy:  has minimal volatiles, so it's OK in your
basement.  Bottom line for varnish:  has lots of volatiles, and
consequently should only be applied in an open, well ventilated space. 
Open all the doors and run a fan!  But, you won't need varnish on your boat
until a month or so after you have laid on the last coat of resin, because
the resin has to be *really hard* so you can sand it well before you apply
varnish.  It will be summertime by then ... the birds will be singing,
people will be wearing swimsuits, Gene Kelly will trip by your door ... 

-- 
Dave Kruger
Astoria, OR
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From: Hank Hays <lhays_at_canby.com>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 15:42:30 -0800
Anne,

>and a fireplace whose use would be ill-advised.  

Most epoxies won't burn very well (unlike polyester, vinylester, and AME
resins) so don't worry about that aspect.  Might get some smoke or soot on
your boat, though!  I build paddles out of vinylester resin and heat my
shop with a woodstove (the fire marshall and my insurance company both know
it).  Some people think I'm nuts, but I'm not stupid about it, been doing
it for over 10 years now, and plan on another 10 or more.  

>Are there 
>concerns about ventilation when using epoxy, resin, varnish, 

As someone else mentioned, the varnish can be nasty stuff, but as a general
rule, the epoxy resin and hardener are not.  There are some bad epoxy
hardeners, but it's unlikely you'd be using them as they are difficult to
work with and hard to buy in small quantities.  Don't worry about breathing
epoxy for the little bit of time you'll be exposed to it.  Intermittant
inhalation for a month or so wouldn't usually require a filter mask.  Some
people get so sensitive to epoxy that just breathing fumes causes a
reaction -- I've heard of such, but never met anyone who was like that.  

Do keep it off your skin.  Clean work habits (gained by experience which
you don't have yet) are often sufficient, but I'd recommend gloves while
working with the resin until after you've done several boats (bet you can't
build just one!).  

You can wash up most epoxy systems with soap and water fairly easily, you
don't need acetone (which is nasty, too, and as flammable as gasoline).
Soap and water will even clean up brushes okay, as well as other work
implements, but takes more time and elbow grease than acetone does.  I
usually use cheapies and just throw the brush or roller cover away after
finishing a job (one for the outside of a canoe, one for the inside, it may
take 4 for a kayak).  Squeegies can be washed off fairly easily.  

Be forwarned that a little acetone can and will soak into bare skin, taking
some epoxy with it, which increases the risk of sensitization.  

Hank Hays
Lightning Paddles
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From: inetex <dlloyd_at_inetex.com>
subject: RE: [Paddlewise] New boat
Date: Sat, 13 Mar 1999 22:28:00 -0800
On Sat, 13 Mar 1999 07:06:29 -0500, Debbie wrote: 	
Anne-
I built my first boat, a cedar strip Wee Lassie, from a boat written by Mac
McCarthy.  I had no wood working experience.  Being female, I was never
given the option of "shop" class when young.  I had to reread the book many
times to figure out some of it and I also called Mac a couple of times.  I
loved it!  With every step accomplished, I learned a lot.  I still can't
believe that I built something so cool.  Now I'm building a sea kayak.
Bottom line:  Go For It!
Debbie Reeves
Sandy Hook, NJ
...............
Debbie, et al:

I've been teaching adult, non-vocational woodworking, as a part-time
instructor for the last 16 years (weekend and evening courses, after my
regular day/week as a senior medical adjudicator for the government). By
and large, the best students are the women (about half the students are).
They listen to instructions, such as don't use the rip fence for
cross-cutting. The older men just shrug shoulders, and go on acting
dangerously, not using push sticks, etc, as they "know what they are
doing". The men do get hurt from time to time. The ladies on the courses
follow a plan three times as easily as the men, taking their time to
interpret, correlate with the s2s wood, and execute correctly. The men
rarely read the instuctions. The women exibit patience and finess when it
comes to sanding and finish, while the men are thinking of their next
project before the first one even finished. Hope I'm not coming across as
patronizing, but the ladies win hands-down - or is that hands on?

Just because our culture programs (or used to when I was in school) the
female gender toward other pursuits in school, doesn't mean they are any
less the better woodworkers. Are men better woodworkers? Yes, only because
there are so few women woodworkers around. I guess you could say the women
"are lost in the woodwork" :-)

Keep up the great work, Deb. Women make better paddlers too. No macho
silliness. Lot's of common sense. Good preparation skills. Fun company
during miserable weather. (I'm glad most of my male paddling friends don't
read PaddleWise, that way I can still pretend with them, than men are the
best!)

Doug Lloyd
Victoria BC
Canada
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From: Chris & Ellen Kohut <chriskayak_at_earthlink.net>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 01:32:18 -0500
    While being a member of the gender  of mixed chromosomes myself, I concur
with the esteemed Mr. Lloyd.  As far as instructive receptivity
goes...........girls rule!  Sometime try to teach longboarding to a girl and
then try the same routine with  a guy........  Surfing, like most other of
life's pursuits, is a balance thing, not a strength thing.   Girls get it.
Guys generally do not, until they have been slammed a few dozen times at the
aforementioned 10 Gs.  Then guys get it.

inetex wrote:

> On Sat, 13 Mar 1999 07:06:29 -0500, Debbie wrote:
> Anne-
> I built my first boat, a cedar strip Wee Lassie, from a boat written by Mac
> McCarthy.  I had no wood working experience.  Being female, I was never
> given the option of "shop" class when young.  I had to reread the book many
> times to figure out some of it and I also called Mac a couple of times.  I
> loved it!  With every step accomplished, I learned a lot.  I still can't
> believe that I built something so cool.  Now I'm building a sea kayak.
> Bottom line:  Go For It!
> Debbie Reeves
> Sandy Hook, NJ
> ...............
> Debbie, et al:
>
> I've been teaching adult, non-vocational woodworking, as a part-time
> instructor for the last 16 years (weekend and evening courses, after my
> regular day/week as a senior medical adjudicator for the government). By
> and large, the best students are the women (about half the students are).
> They listen to instructions, such as don't use the rip fence for
> cross-cutting. The older men just shrug shoulders, and go on acting
> dangerously, not using push sticks, etc, as they "know what they are
> doing". The men do get hurt from time to time. The ladies on the courses
> follow a plan three times as easily as the men, taking their time to
> interpret, correlate with the s2s wood, and execute correctly. The men
> rarely read the instuctions. The women exibit patience and finess when it
> comes to sanding and finish, while the men are thinking of their next
> project before the first one even finished. Hope I'm not coming across as
> patronizing, but the ladies win hands-down - or is that hands on?
>
> Just because our culture programs (or used to when I was in school) the
> female gender toward other pursuits in school, doesn't mean they are any
> less the better woodworkers. Are men better woodworkers? Yes, only because
> there are so few women woodworkers around. I guess you could say the women
> "are lost in the woodwork" :-)
>
> Keep up the great work, Deb. Women make better paddlers too. No macho
> silliness. Lot's of common sense. Good preparation skills. Fun company
> during miserable weather. (I'm glad most of my male paddling friends don't
> read PaddleWise, that way I can still pretend with them, than men are the
> best!)
>
> Doug Lloyd
> Victoria BC
> Canada
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From: Robert Somerville <rafp_at_interlog.com>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 11:56:08 -0600
Doug  wrote,

>They listen to instructions, such as don't use the rip fence for
>cross-cutting. The older men just shrug shoulders, and go on acting
>dangerously, not using push sticks, etc, as they "know what they are
>doing".

Instructions are what to puzzle over when all else fails, as in "is that how
it is supposed to work?"  What's a rip fence anyhow and why use a push stick
when God gave me hands ?

Cheers

Robert

Most people take a minimum of 1/10th of a second to react to an emergency.
A table saw blade takes  464 bites out of a careless user in 1/10th of a
second (3480 rpm X 60 teeth on the saw blade / 60 seconds X 1/10 second) all
with a three horsepower to back up each bite.



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From: John Winters <735769_at_ican.net>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 12:38:23 -0500
Re: safety in boat building

Rather remarkably many old time boat builders  do work in what many
consider a careless fashion. After thirty seven years of boatbuilding I
still have all my fingers yet I look back in horror at some of the things I
did years ago.

I like to think I work more safely now but every so often I find myself
doing things that the safety manuals etc. warn against. Of course, when I
started out, builders didn't have the same concern for safety they have
now. Old habits die hard and even losing a finger won't change some habits.

Cheers,
John Winters
Redwing Designs
Specialists in Human Powered Watercraft
http://home.ican.net/~735769/






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From: Saul Kinderis <saul_at_isomedia.com>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 10:26:26 -0800
Anne,

A pretty good low tech ventilation solution to your problem would be to open
the big door, cover the opening with a piece of cardboard from an appliance
box, such as one that a big refridgerator would come in. I'd use duct tape
to hold it in place.

Then cut a hole in the cardboard for the exhuast of a fan.

To keep from wasting too much heat, I have used a fan in a  box (like a
strong bathroom fan) and attached a 4" flexible dryer vent to it on each
end. This way I can put the opening of the hose near the source of fumes and
the other end outside. You want to keep the hose fairly straight or you wont
get decent air flow.

You might also be able vent this out the fireplace flue instead of making a
cardboard door cover.

The vapors are not very good for your health, and most fireplace flues
aren't set up to ventilate a room, except when they're burning.

Good Luck - Saul

>There's not an openable window in the whole space, but there
>are the Bilco doors, through which large objects may be
>carried and large volumes of cold air may enter.  Are there
>concerns about ventilation when using epoxy, resin, varnish,
>etc? Might it be sufficient to open only the fireplace flue for air
>circulation, or would I have to open the doors?


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From: Joe Pylka <pylka_at_castle.net>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 22:15:10 -0500
>You can wash up most epoxy systems with soap and water fairly easily, you
>don't need acetone (which is nasty, too, and as flammable as gasoline).
>Soap and water will even clean up brushes okay, as well as other work
>implements, but takes more time and elbow grease than acetone does.  I
>usually use cheapies and just throw the brush or roller cover away after
>finishing a job (one for the outside of a canoe, one for the inside, it may
>take 4 for a kayak).  Squeegies can be washed off fairly easily.

        Someone once suggested using vinegar to clean up epoxy so long as it
hadn't hardened yet.  That's now my usual cleanup stuff now and it's worked
well.  Do any of you chemists out there have any opinions re safety with
this?


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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] New boat
Date: Sun, 14 Mar 1999 20:09:50 -0800
Joe Pylka wrote:

>         Someone once suggested using vinegar to clean up epoxy so long as it
> hadn't hardened yet.  That's now my usual cleanup stuff now and it's worked
> well.  Do any of you chemists out there have any opinions re safety with
> this?

Can't hurt you.  The vinegar cuts the amine hardener, much the same way
lemon juice cuts fish odor.  Soap and water works about as well, in my
experience.

-- 
Dave Kruger
Astoria, OR
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From: Sisler, Clyde <Clyde.Sisler_at_wang.com>
subject: RE: [Paddlewise] New boat
Date: Mon, 15 Mar 1999 09:42:03 -0500
Most people take a minimum of 1/10th of a second to react to an emergency.
A table saw blade takes  464 bites out of a careless user in 1/10th of a
second (3480 rpm X 60 teeth on the saw blade / 60 seconds X 1/10 second) all
with a three horsepower to back up each bite.

----------

A few years ago I managed to stick my finger under a 3hp circular saw while
shifting my grip on a skinny piece of wood.  I could feel the individual
teeth cutting into my finger tip under the nail.  That sensation was pretty
gruesome.  I didn't get cut too badly because with the super reflexes of the
truly frightened, the saw went flying in one direction while me and my
finger went in the other.  Bled a lot though.
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From: Sisler, Clyde <Clyde.Sisler_at_wang.com>
subject: RE: [Paddlewise] New boat
Date: Mon, 15 Mar 1999 14:54:54 -0500
A few years ago I managed to stick my finger under a 3hp circular saw
while
shifting my grip on a skinny piece of wood.  I could feel the individual
teeth cutting into my finger tip under the nail.  That sensation was
pretty
gruesome.  I didn't get cut too badly because with the super reflexes of
the
truly frightened, the saw went flying in one direction while me and my
finger went in the other.  Bled a lot though.
>>>>

It probably wasn't sharp enough. Last week my thumb slipped a little
onto the blade of my carving knife, and I didn't even know I was
wounded until I saw blood on my work.
>>

Thanx Chuck, next time I'll make sure the blade is nice and sharp or I'll
get a brand new carbide tip before repeating the process. :-)  I'll also
make sure there's no gas or varnish fumes around in case I hit bone and
sparks start flying.  :-)

On the other hand, a few weeks earlier I got a sore arm by pinching
my thumb between the handles of a pop rivet tool when the rivet
gave way. I think the soreness was a consequence of violently pulling
my hand away, though I don't recall doing it. The tool went flying
into a snowbank, but that was deliberate. ;-)

Chuck Holst


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From: <Gratytshrk_at_aol.com>
subject: Re: [Paddlewise] New boat
Date: Mon, 15 Mar 1999 18:42:07 EST
In a message dated 3/12/99 10:49:35 AM Pacific Standard Time,
aburton1_at_maine.rr.com writes:

<< For those of you who have built boats, did
 you have prior woodworking or building or engineering experience, or were
 you a novice? >>

Anne,
I had a little bit of boat building experience (mostly helping my dad when I
was 10) but since my boat turned out better than his I think that shows I
didnt learn anything from him :)    The experience only helped me with epoxy
and fiberglass application, which is basically the equivalent of painting a
thick paper towel onto your boat.  The boat I built had to be lofted from
offsets (drawn on a piece of plywood from a series of x-y intercepts to reveal
a panel or piece) which makes building a little more risky.  Pre cut panels
supplied with most kits would really lighten the workload.  I say go for it!
Good luck, 

Robin Lovelock
extreme amateur builder
by the way, if anyone is interested in a pic of my boat (seems like someone
asked a while back) send me a private email and ill return it, unless ya'll
wouldnt mind me listing it.  
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