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From: Clyde Sisler <clyde_sisler_at_email.msn.com>
subject: [Paddlewise] The Epoxy Experience
Date: Sun, 30 May 1999 20:26:22 -0400
After aggravating the roofers for a while, they finally went home
complaining it was too hot.  And this, after I provided hose and water so
they could wet the shingles down so they could walk on them.  How hot could
it be up there, 90 - 100 - 110?  Geeze, it's only June.  What are they gonna
do when summer gets here?  They're going to tick the neighbors off again by
showing up at 7am again tomorrow.

So I get the epoxy kit (http://www.systemthree.com/index.html) suggested by
that chemist guy and others to see if I could put some keel strips on
without gluing myself to a tree.

I'm mechanically challenged and had been looking at the kit with great
trepidation since I got it.  I had read the huge manual (at least 75 pages)
and can proudly say I didn't understand a word of it.  There was all kinds
of stuff in the kit.  I recognized a paint brush and some popcycle sticks.
Oh yeah, there were plastic shot glasses with weird measurement lines on
them.  Also some paper cup things with other markings.  There's other
strange stuff like plastic fiber, wood flour, some thickener stuff,
microballons and little sissy gloves like a proctologist might use.

I took the 2foot by 2foot piece of fiberglass cloth and cut a few 2 inch
strips.  The first lesson I learned was not to pull a piece of loose
fiberglass string; the whole thing starts to unravel.

Oh yeah, forgot to tell you, I'm making keel strips.  I'm old and tired and
lazy and drag the kayak around on the stern keel and it's worn through the
gel coat.  I also like to paddle like hell into a landing and beach the
kayak on rocks and stuff so the bow keel is a mite worn also.

Anyway, I sanded both sides of the stern keel.  How much did I sand?  Enough
so there was some dust generated.   I didn't want to do a Tim Allen and sand
through the hull.

I then grab one of those shot glass things with the funny markings, poor
some stuff from a big bottle with no label and more or less half that amount
from a smaller bottle that had # 1 something on it and stirred it together
with one of  those popcycle stick things.

I had bought a few of those tiny foam rubber disposable paint brushes and
slapped some of the goo on the 2 foot worn stern keel, laid a strip of
fiberglass on and slapped some more goo on top of that.  I kept smearing it
around until the fiberglass was pretty transparent.  I started at the top of
the keel and brushed downward which helped loosen the fiberglass threads
even more.  Dunno how I could've gotten around that problem.

This whole process took a couple of minutes and when I reached over to pick
up the shot glass, it was really hot.  I looked up at the sun and thought
maybe the roofers weren't such sissies after all.  Then I looked at the shot
glass again and it was smoking.  On a previous Paddlewise discussion someone
mentioned a smoking pot and I thought it was an old guy making inappropriate
comments about the 70's.  Guess maybe he was talking about these chemicals.

When I tried to brush some more of the goo it was hard, as was the paint
brush so I threw it away and started over with a new brush and some new goo.
This time I worked a little faster.  I put three layers of fiberglass on the
stern and bow keel areas.  A little goo dribbled down the hull but I just
wiped it off with a rag.  Tomorrow I'll cut off some of the stray threads
and see if I can sand it down smooth.

This first experience was rather interesting.  Oh yeah, I didn't use those
proctologist gloves.  I now have very clean, very smooth fingertips.  I
can't see my fingerprints and figure I'm ready for a new career in the field
of criminal malfeasance.

Oh well, tomorrow is another glorious day of painting and roofing.  But my
day is coming, soon.

Clyde Sisler
http://csisler.com




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From: rdempsey <rdempsey_at_CALAMITY.WYOMING.COM>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Sun, 30 May 1999 19:23:32 -0600
-----Original Message-----
From: Clyde Sisler <clyde_sisler_at_email.msn.com>
To: Paddlewise <PaddleWise_at_lists.intelenet.net>
Date: Sunday, May 30, 1999 6:47 PM
Subject: [Paddlewise] The Epoxy Experience


>(snip)...to see if I could put some keel strips on without gluing myself to
a tree. (Major snip) This first experience was rather interesting.  Oh yeah,
I didn't use those gloves.  I now have very clean, very smooth fingertips.
I can't see my fingerprints But my day is coming, soon.<

    Better watch those finger tips ! ...getting "epoxied" to a key board
might change your Labrador trip reports.....sort of
"grrrkojojoko"..depending  upon which finger adheres. (GRIN)
    In 4 weeks when I return home to Wyoming, I need to put  Kevlar skid
plates on my OT Disco 17...before heading to Northwest Territories.
Fortunately, if I "wreck" that job thoroughly enough , I still have time to
get a real canoe...like a Bell Northwoods. :)

rich dempsey
riverton,wyoming
ridem_at_msn.com





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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Mon, 31 May 1999 19:38:54 -0700
Clyde Sisler wrote:
> [snip]
> 
> So I get the epoxy kit (http://www.systemthree.com/index.html) suggested by
> that chemist guy and others to see if I could put some keel strips on
> without gluing myself to a tree.
> 
> [snip] I had read the huge manual (at least 75 pages)
> and can proudly say I didn't understand a word of it.  There was all kinds
> of stuff in the kit.  I recognized a paint brush and some popcycle sticks.
> Oh yeah, there were plastic shot glasses with weird measurement lines on
> them.  Also some paper cup things with other markings.  There's other
> strange stuff like plastic fiber, wood flour, some thickener stuff,
> microballons and little sissy gloves like a proctologist might use.
[big snip]

> This first experience was rather interesting.  Oh yeah, I didn't use those
> proctologist gloves.  I now have very clean, very smooth fingertips.  I
> can't see my fingerprints and figure I'm ready for a new career in the field
> of criminal malfeasance.

Sounds like your repair will turn out fine.  Controlled sloppyness is the
hallmark of a true experimenter, Clyde!  Couple tips:

0. Acetone, followed by hot soapy water, will avoid scaring the DMV when they
try to verify your fingerprints ... <G>

1. A cabinet scraper will save a lot of sanding time and elbow grease.  These
can be used when the epoxy is still a little "green," and will make cool
feathery shavings.  Easier to clean up, too.  (You can make your own from a
drywall spreader -- something to really annoy those roofers!)

2. Use those gloves!  I'm one of the lucky ones who is apparently not
susceptible to sensitization to epoxy (knock on wood!), and I have had the
stuff on my fingers numerous times.  However, it is like playing Russian
roulette it you do not use them.  (I do, now, almost always.  Certainly for
big jobs.)  Sensitization can come on suddenly, and will end your use of epoxy
forever.  Sanding without a mask can (I have heard) also lead to symptoms.  An
allergic reaction can be a serious, life-threatening thing.

Back to my test tubes.  Now, where was that sulphuric acid ...

-- 
Dave Kruger
Astoria, OR

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From: Jim Champoux <jim_at_sigall.com>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Tue, 1 Jun 1999 09:14:57 -0400
Dave wrote:
snip
> Couple tips:
>
>0. Acetone, followed by hot soapy water, will avoid scaring the DMV when they
>try to verify your fingerprints ... <G>
snip

I was told *not* to use acetone or other solvents on your hands, it seems
that it puts the epoxy into solution and your hand absorbs the solution,
which is bad.
The best way to get epoxy off is to wear it off. Wear vinyl gloves.

jim


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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Tue, 01 Jun 1999 07:07:34 -0700
Jim Champoux wrote:

> Dave wrote:

> >0. Acetone, followed by hot soapy water, will avoid scaring the DMV when they
> >try to verify your fingerprints ... <G>
> 
> I was told *not* to use acetone or other solvents on your hands, it seems
> that it puts the epoxy into solution and your hand absorbs the solution,
> which is bad.

I've heard this before.  I believe absorption of epoxy during an acetone wash
is unlikely, inasmuch as acetone is not absorbed readily through the skin. 
Skin is remarkably impervious to most solvents.  Exception:  DMSO, which goes
right through.

However, use of acetone might increase the surface area of contact, and
thereby increase the chance of sensitization.  Maybe soap and water is better.

I'll contact Kern Hendricks (owns System Three) to see what the authoritative
word is, and report back.

Thanks for raising the warning, Jim.

-- 
Dave Kruger
Astoria, OR

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From: Sandy Ferguson <a.ferguson_at_chem.canterbury.ac.nz>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Wed, 02 Jun 1999 08:52:41 +1200
>>0. Acetone, followed by hot soapy water, will avoid scaring the DMV when
they
>>try to verify your fingerprints ... <G>
>> 
>> I was told *not* to use acetone or other solvents on your hands, it seems
>> that it puts the epoxy into solution and your hand absorbs the solution,
>> which is bad.

We always clean-up with vinegar, breaks down the epoxy to something a bit
more benign. Vinegar wipe, then soap on all skin contacts. There shouldn't
ever be skin contact but we're human so it does happen. Sensitivity of the
skin to epoxy will make it impossible to work with the material ever again.

Gloves - I use dishwashing rubber gloves or the heavier ones with cotton
reinforcing. It is possible to shake those ones off to do something with a
glove off and then slip it on again. They last a long time if washed/wiped
with vinegar after each use.

Was Clyde's kit a 2:1 mix or was that just what he used? It is more usual
to have a 4:1 or 5:1 mix ratio and important to get it right, hence the
graduated measuring vessels. I use very sensitive top-loading scales
(scientific) which makes measuring and mixing so fast, especially if a
second mix is required, easy to zero out the container's weight even if not
quite empty.

Alex

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From: Robert Woodard <woodardr_at_tidalwave.net>
subject: RE: [Paddlewise] The Epoxy Experience
Date: Tue, 1 Jun 1999 19:50:26 -0400
> However, use of acetone might increase the surface area of contact, and
> thereby increase the chance of sensitization.  Maybe soap and
> water is better.

MAAS epoxies recommends (at least in the batch I got) using a waterless hand
cleaner. The kit for my kayak came with a tube. They also recommended
following that up once the bulk of it was off with something else, but I
can't remember what it was.

Woody


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From: Hank Hays <lhays_at_canby.com>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Tue, 01 Jun 1999 07:34:25 -0700
>>0. Acetone, followed by hot soapy water, will avoid scaring the DMV when
they
>>try to verify your fingerprints ... <G>
>snip
>
>I was told *not* to use acetone or other solvents on your hands, it seems
>that it puts the epoxy into solution and your hand absorbs the solution,
>which is bad.
>The best way to get epoxy off is to wear it off. Wear vinyl gloves.

I don't use epoxy much any more, but it is entirely cleanable with soap and
water.  Takes longer than acetone, of course.  Acetone alone "defats" the
skin, will dissolve a lot of the moisturizer out of it.  I still do use
some acetone, but try to limit the amount as much as possible.  Acetone
will also dissolve the epoxy and the skin absorbs small amounts including
the epoxy which can eventually lead to (accelerate) sensitivity.  

Do wear gloves.  

Hank Hays
Lightning Paddles 
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From: Sisler, Clyde <Clyde.Sisler_at_wang.com>
subject: RE: [Paddlewise] The Epoxy Experience
Date: Tue, 1 Jun 1999 09:10:03 -0400
> Sounds like your repair will turn out fine.  Controlled sloppyness is the
hallmark of a true experimenter, Clyde!  Couple tips:

I'm glad I made the post.  I thought others, who may be hesitating to tackle
a job like this, might be encouraged that a clutz like me could do it.  Also
the several posted warnings can emphasize the potential dangers.  I either
never knew that (I think I did) or I forgot (another old guy symphtom).

> 0. Acetone, followed by hot soapy water, will avoid scaring the DMV when
they try to verify your fingerprints ... <G>

I'll say one thing for the expoxy, it leaves your fingers nice and clean.
The rest of my hands were covered with paint stains but my fingers tips were
perfectly clean.  That way I could scratch private places with out leaving
paint stains. <g>

> 1. A cabinet scraper will save a lot of sanding time and elbow grease.
These can be used when the epoxy is still a little "green," and will make
cool feathery shavings.  Easier to clean up, too.  (You can make your own
from a drywall spreader -- something to really annoy those roofers!)

I got an email not to try sanding for a couple of days otherwise it would be
like sanding gum.  I did pick at a couple of little dribbles with my
fingernails while it was still 'green'.  I'll be finishing up this
afternoon.

> 2. Use those gloves!  I'm one of the lucky ones who is apparently not
susceptible to sensitization to epoxy (knock on wood!), and I have had the

Say it again!  Use those gloves!  I thought since my fingers weren't
sizzling there was no problem.  Everytime I got expoxy on my fingers, I just
wiped my fingers on the grass.  I didn't want to wipe them on my pants for
fear of eating them away.  I suppose there's some logic in there somewhere
but it escapes me at the moment.

> Back to my test tubes.  Now, where was that sulphuric acid ...

Don't blow nothin' up!

Clyde
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From: Joe Pylka <pylka_at_castle.net>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Tue, 1 Jun 1999 11:24:55 -0400
>0. Acetone, followed by hot soapy water, will avoid scaring the DMV when
they
>> >try to verify your fingerprints ... <G>
>> I was told *not* to use acetone or other solvents on your hands, it seems
>> that it puts the epoxy into solution and your hand absorbs the solution,
>> which is bad.
>
        I've always used vinegar to clean epoxy off my fingers and/or other
inappropriate locations.  Always worked well.  Good idea, or a chemical
timebomb?
JP

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From: Dickson, Dana A. <dana.dickson_at_unisys.com>
subject: RE: [Paddlewise] The Epoxy Experience
Date: Tue, 1 Jun 1999 16:07:06 -0500
Acetone as a skin cleaner is not a good idea.  Although acetone itself is
not know to be absorbed appreciably through the skin, it does damage the
skin.  Damaged skin is more prone to allow absorption.  Also a solution of
partially reacted epoxy resin and hardener is more likely to be absorbed
than a thick gel of the same materials.  Vinegar works, but it smells.
Waterless handcleaner also works and is not as hard on the skin as a
straight solvent.  Cheap disposable gloves are a very good idea, avoiding
skin exposure is better than trying to wash the goo off.  

As someone noted in this thread epoxy is not fully cured for several days,
long past the time it appears to be hard to the touch there are unreacted
components present.  When you sand epoxy you should wear a particulate and
organic vapor respirator.

Epoxy resins and the hardeners are sensitizers.  Once you are sensitized you
may never be able to work with or around the sensitizer again.

Personally when I work with epoxies I wear nitrile gloves, a respirator with
super cartridges (organic vapor, amine, acid gas, HEPA, + combo).  If I am
working where I will be generating lots of dust, sanding the bottom of a
boat vs. sanding a spot repair on a paddle, I will also wear disposable
coveralls.

I also suggest you read the vendors Material Safety Data Sheets and safety
recommendations on their webpages.  When you cut through the sales
hyperbole, I think you will find the above is a reasonable summary of their
recommendations.  It also fits with the information I have found from
sources other than the vendors.

As for the source of my "authority" I do safety and health for a living and,
work with epoxy to fix stuff at home, so I looked the data up for myself.  I
suppose I need a disclaimer here so, remember boys and girls, my free advice
is worth what you paid for it.

Dana Dickson  
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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Tue, 01 Jun 1999 22:39:09 -0700
I had an elaborate summary crafted of the pros and cons of using acetone or
vinegar to clean epoxy residue (cured/uncured) off your skin.  Then Netscape
puked and I lost it all.

The bottom line(s):

Dana was right, and I was wrong:  acetone is not innocuous for cleaning epoxy
off your skin.  He's right:  it can hasten breakdown of the protective barrier
skin provides, thereby substantially increasing the chance of sensitization. 
I had forgotten that.

Someone else (Phil Daligan?) indicated the West System people (I think) use a
proprietary version of vinegar for cleanup, but with no mention of use on
hands.

Everybody agrees gloves are mandatory to avoid sensitization.  Dana recommends
nitrile gloves and  "a respirator with super cartridges (organic vapor, amine,
acid gas, HEPA, + combo)."  The respirator is more than the MSDS Sheets from
System Three suggest *for casual use* of epoxy (see: 
http://www.systemthree.com/index.html and select System Three Epoxy and
(farther down the page) Part B System Three Hardener #1 ...)), so I guess each
of us
gets to judge that, though if I worked with the stuff regularly I probably
would go Dana's route.  YMMV.

Finally, the owner of System Three chimed in with the post below my sig --
food for thought for the folks who advocate the use of vinegar as cleanup on
skin, inasmuch as vinegar and epoxy may form compounds not tested for their
reactivity and/or toxicity, just as acetone and epoxy may (ketamines).
-- 
Dave Kruger
Astoria, OR
humbled chemist
--
>Dave Kruger <dkruger_at_pacifier.com> wrote:

> >Anybody got **data** (don't need anecdotal stuff) to back up (or refute) the
> >claim that using acetone to clean up increases epoxy transfer through skin?
> 
> I don't have any data on this particular question.  However, acetone will
> readily react with amines forming ketamines.  This is a reversible reaction
> with water given off in the condensation of the ketone and amine.  The
> toxicology of ketamines has not been rigorously studied and I'd be more
> concerned with this than with your original question insofar as health goes. 
> I'd be more inclined to use solvent alcohol, isopropyl alcohol or something
> that would not react with amines.
> 
> W. Kern Hendricks
> System Three Resins, Inc.
> P.O. Box 70436
> Seattle, WA  98107
> Orders Only:  800/333-5514
> Technical Support:  206/782-7976
> e-mail:  support_at_systemthree.com
> website: www.systemthree.com
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From: Clyde Sisler <clyde_sisler_at_email.msn.com>
subject: Re: [Paddlewise] The Epoxy Experience
Date: Tue, 1 Jun 1999 19:02:26 -0400
>Was Clyde's kit a 2:1 mix or was that just what he used? It is more usual
>to have a 4:1 or 5:1 mix ratio and important to get it right, hence the
>graduated measuring vessels. I use very sensitive top-loading scales
>(scientific) which makes measuring and mixing so fast, especially if a
>second mix is required, easy to zero out the container's weight even if not
>quite empty.


I used System Three'sTrial Kit.  The resin came in an unmarked bottle with
the instructions wrapped around it.  These instructions said to use a 2:1
mix.

The instructions said the large bottle was 'Part A' and was to be mixed 2:1
with 'Part B'.  Once the instructions were removed from the bottle there was
nothing to indicate what the large bottle was.  There was no bottle labeled
'Part B'.  There was one labeled '#1 Fast' which, after careful analysis, I
deduced was the hardener.  The analysis?  Well everything else was carefully
labeled and I didn't think I wanted to mix powdered wood flour or
microballoon thingies.  The Silica Thickener gave me pause but I thought
mixing liquid and liquid was a better guess.

Everything else was clearly labeled and well worth the 10 bucks.  There's a
fair amount of everything.  I did 2 foot stern and bow strips using 3 layers
of fiberglass each plus fixed a crack in a hatch cover and used less than 25
per cent of the epoxy.  I used most of the fiberglass though.



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From: Dickson, Dana A. <dana.dickson_at_unisys.com>
subject: RE: [Paddlewise] The Epoxy Experience
Date: Wed, 2 Jun 1999 13:30:31 -0500
Thanks Dave, this must be my day, two Dana was right's in one post.  Its
highly unusual to see such things in my email.

As a broad statement of principle Kern Hendricks is right to be concerned
about the possible toxic effects of ketamines and the unknow reaction
products of the vinegar/epoxy mixture.  Good industrial hygiene practice (my
profession), is to keep all chemical exposures to a minimum and to be extra
cautious with unknowns.

If anyone is interested in my rational for the super cartridge or the
nitrile glove recommendation, I will be glad to discuss it off line.

Dana Dickson
> -----Original Message-----
> From: Dave Kruger [mailto:dkruger_at_pacifier.com]
> Sent: Wednesday, June 02, 1999 12:39 AM
> To: Dickson, Dana A.
> Cc: 'PaddleWise_at_lists.intelenet.net'
> Subject: Re: [Paddlewise] The Epoxy Experience
> 
> 
> I had an elaborate summary crafted of the pros and cons of 
> using acetone or
> vinegar to clean epoxy residue (cured/uncured) off your skin. 
>  Then Netscape
> puked and I lost it all.
> 
> The bottom line(s):
> 
> Dana was right, and I was wrong:  acetone is not innocuous 
> for cleaning epoxy
> off your skin.  He's right:  it can hasten breakdown of the 
> protective barrier
> skin provides, thereby substantially increasing the chance of 
> sensitization. 
> I had forgotten that.
> 
> Someone else (Phil Daligan?) indicated the West System people 
> (I think) use a
> proprietary version of vinegar for cleanup, but with no 
> mention of use on
> hands.
> 
> Everybody agrees gloves are mandatory to avoid sensitization. 
>  Dana recommends
> nitrile gloves and  "a respirator with super cartridges 
> (organic vapor, amine,
> acid gas, HEPA, + combo)."  The respirator is more than the 
> MSDS Sheets from
> System Three suggest *for casual use* of epoxy (see: 
> http://www.systemthree.com/index.html and select System Three 
> Epoxy and
> (farther down the page) Part B System Three Hardener #1 
> ...)), so I guess each
> of us
> gets to judge that, though if I worked with the stuff 
> regularly I probably
> would go Dana's route.  YMMV.
> 
> Finally, the owner of System Three chimed in with the post 
> below my sig --
> food for thought for the folks who advocate the use of 
> vinegar as cleanup on
> skin, inasmuch as vinegar and epoxy may form compounds not 
> tested for their
> reactivity and/or toxicity, just as acetone and epoxy may (ketamines).
> -- 
> Dave Kruger
> Astoria, OR
> humbled chemist
> --
> >Dave Kruger <dkruger_at_pacifier.com> wrote:
> 
> > >Anybody got **data** (don't need anecdotal stuff) to back 
> up (or refute) the
> > >claim that using acetone to clean up increases epoxy 
> transfer through skin?
> > 
> > I don't have any data on this particular question.  
> However, acetone will
> > readily react with amines forming ketamines.  This is a 
> reversible reaction
> > with water given off in the condensation of the ketone and 
> amine.  The
> > toxicology of ketamines has not been rigorously studied and 
> I'd be more
> > concerned with this than with your original question 
> insofar as health goes. 
> > I'd be more inclined to use solvent alcohol, isopropyl 
> alcohol or something
> > that would not react with amines.
> > 
> > W. Kern Hendricks
> > System Three Resins, Inc.
> > P.O. Box 70436
> > Seattle, WA  98107
> > Orders Only:  800/333-5514
> > Technical Support:  206/782-7976
> > e-mail:  support_at_systemthree.com
> > website: www.systemthree.com
> 
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