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From: Colin Calder <c.j.calder_at_abdn.ac.uk>
subject: [Paddlewise] waterbuster modifications
Date: Tue, 12 Oct 1999 09:34:45 +0100
I used to use a waterbuster pump, which I plumbed into a hull outlet, and mounted
in a foam bulkhead behind the seat, no alterations to the switch on the pump body.
This pump let me down on two occasions, and I now don't use it. The flexible hose
supplied has a tendency to kink, and obstruct flow, and the pump easily becomes
blocked by sea weed etc. This is especially true if the very heavy metal base
plate (fitted so the unit will sink to the bottom of paddling pools etc) is
removed, and not replaced with a grill of some sorts.

I now have a rule 500, mounted on the rear bulkhead, plumbed in with auto radiator
hose, battery in a water proof box in the rear hatch, and a fully submersible
switch (which incidentally was the most expensive bit - cost more than the pump!)
mounted on the deck behind the cockpit. Cables from pump and switch to battery go
through a hole in the bulkhead sealed with silicon. The difference in performance
between the attwood waterbuster and rule 500 is dramatic and this set up has been
totally reliable. From my experience I would recommend using the attwood as a
portable pump if at all, and go for a proper installation of a pump like the rule
500.

Cheers

Colin Calder
57º19'N  2º10'W

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From: Dan Hagen <dan_at_hagen.net>
subject: Re: [Paddlewise] Rule 800 rules! (was waterbuster modifications)
Date: Tue, 12 Oct 1999 05:59:12 -0700
Colin Calder wrote:
> 
> ...<snip>...
> I now have a rule 500, mounted on the rear bulkhead, plumbed in with auto radiator
> hose, battery in a water proof box in the rear hatch, and a fully submersible
> switch (which incidentally was the most expensive bit - cost more than the pump!)
> mounted on the deck behind the cockpit. ...<snip>...
> go for a proper installation of a pump like the rule 500.

This strikes me as excellent advice, but I am wondering why so many
people choose the Rule 500 instead of the Rule 800. The 800 comes in two
form factors: box-shaped and cylindrical (like the 500). The cylindrical
800 is exactly the same diameter as the 500 (2.375") and is only 1/4"
taller (3.75" versus 3.5"), so it takes up essentially the same amount
of space. But it has two advantages. The primary advantage is that its
output is 60 percent higher, and it will thus empty your boat at a
substantially faster rate. A secondary advantage it uses slightly less
energy to pump a given quantity of water since its output is 60 percent
higher, but it only draws 53 percent more current. (The 12-volt 500
draws 1.9A while the 12-volt 800 draws 2.8A.) 

Is there something that I am missing? That extra quarter inch seems to
provide a significant advantage in pumping speed (while using less
energy per gallon pumped). 

Dan Hagen
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From: <juliom_at_cisco.com>
subject: Re: [Paddlewise] Rule 800 rules! (was waterbuster
Date: Tue, 12 Oct 1999 11:31:51 -0700 (PDT)
There is an Australian homepage (would have to dig deep to find it
in my bookmarks) which describes the results of the tests they did
with many pumps.  The only one that gave a high reliability factor
was the (at that time) Rule 400 now called Rule 500.  All others
failed over time with such problems as the pump's impeler desintegrating.

I use a Rule 500 powered with 2 6V lantern batteries connected in
series inside a tupperware box. It pumps water much faster than I
would with a hand held pump.  

The circuitry and arrangement is a lot simpler than what was
describe in the Sea Kayaker article.  Since I do not use
rechargable batteries, I do not have to worry about the batteries
having enough energy after being recharged multiple times.  

Just connect on wire of the pump to the waterproof switch, and
then directly to the batteries (forget about the fuse, lantern
batteries can not put out the 2 Amps needed to burn the fuse anyway).

To that respect, it is important to note that the best battiers are
dry batteries, not alkaline.  With dry batteries you can tell when
the batteries are running low as the water flow decreases slightly,
but still have a long way to go.  Alkaline batteries, on the contrary,
maintain their voltage at the same level all the way to the end
of their life, when the voltage drops suddently.  That means
that someone would think that the alkaline batteries are in good
shape, and then they would die suddenly when one needs them the most.

By the way, I only have to replace my two lantern batteries about
once a year.

- Julio


> This strikes me as excellent advice, but I am wondering why so many
> people choose the Rule 500 instead of the Rule 800. The 800 comes in two
> Dan Hagen

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From: rich <beatty_at_microtech.com>
subject: Re: [Paddlewise] Rule 800 rules! (was waterbuster
Date: Tue, 12 Oct 1999 13:01:46 -0700
juliom_at_cisco.com wrote:

>
> By the way, I only have to replace my two lantern batteries about
> once a year.
>
> - Julio
>

How much pumping do you di in that year?

rb

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From: Bob Volin <bobvolin_at_bestweb.net>
subject: Re: [Paddlewise] Rule 800 rules! (was waterbuster
Date: Wed, 13 Oct 1999 00:09:10 -0400
I may as well chime in on this, having just installed two Rule 500 pump
systems in my wife's and my boats (both Romanys, or British Heavies).
Forgive me if this is a bit long.

Both systems are powered by small 12-volt maintenance-free motorcycle
batteries, model BT4L-BS.  According to the charts, these batteries are
meant to power Honda 50cc bikes.  I had to buy a charger for the batteries
as well.  The battery salesman advised me to charge the batteries monthly,
whether I use them to pump out the boat or not (e.g., deepest winter).

I placed the batteries in 1.7 gal.Rubbermaid containers.  Holes were drilled
in the lid for the leads, and sealed with several layers of silicone inside
and out.  Following the wiring diagram that came with the pump, a waterproof
fuse connector was placed on the positive battery lead.  Beyond the fuse,
the battery leads were terminated in a waterproof automotive plug (the sort
used for trailer lights).

The battery case is firmly mounted inside a carved out space in a minicell
form, cut out to fit the boat, just ahead of the forward bulkhead.  I left
spaces on either side of the minicell form, to pass the wires that come from
the cockpit and through the bulkhead.  Where wires pass through the
bulkhead, the holes are sealed with several coats of silicone on both sides
of the bulkhead.

The wires that come through the bulkhead are connected to the pump (brown
lead, to be connected to the fused positive side of the battery), and to one
side of the switch.  These leads, also, are terminated in the other end of
the automotive plug.  When we're off the water, I unplug the systems here
and don't have to worry about accidental running of the system while the
boats are being handled or are in transit.  Unplugging this way also allows
me to remove the batteries, still in their cases, between uses.

The switch was (perhaps still is) the biggest challenge.  I was unable to
find a submersible switch other than the very large and bulky ones sold for
powerboat bilge systems.  Actually, I did find another source for
submersible switches, but they supply switches for underwater oil rigs and
submarines.  Although a price was never quoted, I was given to understand
that these switches were not in my range.  But I digress.
Drilling holes of the appropriate diameter for the switch and wires, I
mounted a small push-on, push-off switch in one end of a plastic Radio Shack
project box, and ran the wires out the other end.  I used gobs of silicone
to seal both holes and the edges of the box.  This did not make the switch
waterproof, so I cut squares of 8-mil plastic (the kind that might be used
to protect cash register keyboards in auto repair shops), wrapped them
around the end of the switch and the box with gobs of silicone underneath,
then tightly taped the mess to the box.  When the silicone cured under the
tape, the switch was sealed (I hope).    As indicated earlier, one lead from
the switch passes through the bulkhead to terminate in the auto plug, and
the other is soldered to the black lead of the pump.  I mounted the switch
box just to the left of the head of the keyhole, such that the switch is
just below and flush with the coaming.  I find that I can feel for and push
the switch through the neoprene spray skirt.

A word about splices and holes drilled in bulkheads.  All wire joins were
Western-Union spliced and soldered.  The soldered joints were then sealed
with silicone and covered with electrical tape.  More silicone covered the
tape, in the hope that this would delay any displacement of the tape.  I
don't recall the diameter of the drill bit I used to bring the wire through
the bulkhead and battery case lids.  However, the wire was 16-gage (as
recommended by Rule), and the drill bit was the narrowest that would allow
passage of the wire.   As a general rule, wires running inside the cockpit
were secured with plastic wire wraps.  These can be wrapped around the foot
peg tracks (if you don't care about adjusting your pegs very far), or can be
secured with wire wrap anchors that can be epoxied to the cockpit walls out
of the way.   Another way to keep wires out of the way would be to cover
them with wide Velcro strips.

Now the pumps.  I mounted mine at the midline of the forward bulkhead.  The
mounting bracket is epoxied to a small rectangle of minicell, which in turn
is epoxied to the bulkhead.  I tried to bond the plastic bracket directly to
the fiberglass bulkhead, but the bond didn't hold over a weekend of
paddling.  The pump is positioned so that the output points to the right.
The output hose curves right, then up, then back to the left above the pump.
This minimizes the possibility that air bubbles will form in the hose.  The
hose connects to a check valve (more on this later), which is in turn
connected to the outlet port.  The hole for the outlet port (3/4 inch) was
drilled on the left at the uppermost flat portion of the hull, just off the
forward bulkhead.

Since the front of the cockpit is higher than the seat area, this
arrangement left about 3/4 to 1 inch of water in my boat after a full drain.
Joan wanted better.  So we tried mounting her pump just behind and to one
side of her seat.  The theory here was that with the pump in this position
she could edge the boat to the pump side to get those last few dregs.  The
rear bulkhead in a Romany is slanted, so a wedge-shaped minicell block was
used to epoxy the pump bracket to the bulkhead.  With pump mounted on the
right side of the boat, the outlet was aimed to the left.  The hose is
directed up above the bungies that hold the back support in place.  Again,
the hose connects to a check valve and the valve connects to the outlet
port, which is mounted as high as possible just ahead of the bulkhead.

What have I left out?  The hose is standard 3/4 inch bilge pump hose.  Each
pump required only a single one-foot section for our boats.

Does it work?  In various tests, yes.  The pump will empty a full cockpit in
around four minutes.  I've read on this list that the battery should run the
pump continuously for 3 hours.  Lessee, that works out to about 45 bailouts
of a full cockpit.....

And does it work in "combat?" Yes.  The other day, Joan missed a brace in
confused seas and came out of her boat.  We did a standard "T" rescue, in
which I emptied her boat the usual way before she got back in.  Naturally, a
substantial amount of water entered the cockpit as Joan re-entered.  While
she was settling back in, we ran the pump.  The boat was essentially dry and
fully stable by the time she was ready to get under way.  She never had to
contemplate the tiring business of pumping by hand.

I guess that's it.  Oh.  Why the 500 instead of the 800?  As someone
recently pointed out, postings on this list some time ago indicated that the
500 was the star of several reliability tests.  Given that information, it
seemed to me that a full emptying of the cockpit in 4 minutes, while I would
have both hands on my paddle,  is likely to be fast enough.

Please feel free to offer comments, modifications, razzberries, whatever.
It was a fun project.  Soon, Joan will get her garage back!



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From: Bob Volin <bobvolin_at_bestweb.net>
subject: Re: [Paddlewise] Rule 800 rules! (was waterbuster
Date: Wed, 13 Oct 1999 08:12:31 -0400
Here's a brief addendum to my long (sorry) description of the Rule 500
systems I installed.
  I experimented with two kinds of check valves and settled on a modified
1/2 inch pvc valve designed for home plumbing systems. It can be found in
well-stocked hardware or plumbing supply stores.
  This check valve is spring-loaded and will provide a reliable barrier
against back flow into the boat.  The problem is that the valve is designed
for an opening pressure of 200 psi.  In tests, I found that the pump could
handle it, but that the flow was restricted.  I modified the valve by
unscrewing the spring cap, cutting the spring roughly in half, bending the
cut tip to fit the cap, then putting it all back together.  This cut the
opening pressure acceptably.

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