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From: John Myers <jmyers_at_longbranch.k12.nj.us>
subject: [Paddlewise] Durability
Date: Tue, 4 Jan 2000 15:43:08 -0500
There has been interesting discussion recently about durability, especially
as it pertains to the NDK Romany. While I think the Romany 16 is a fine
boat, I feel that it is much heavier than a 16 foot kayak needs to be. This
seems true of most of the British boats. NDK and Valley Canoe do not seem to
use the vacuum bagging tehniques that are common practice in North America.
Also,the decks of the Brit boats seem to be laid up with a heavy fiberglas
matte which must take a lot of resin to wet out. This certainly does make
for a stiff deck but the added weight factor must be significant. I wonder
if rigidity equates with strength in a boat as small as a sea kayak that
travels at such minimal speeds? Are British boats stronger or are they just
resin-heavy? My own priorities are skewed with a bias toward light weight.
My Arctic Hawk weighs 46 pounds [floatation bags, no bulkheads or hatches]
and, in four years of actively paddling this boat, I've not experienced any
hull or deck failures. I do not surf the Hawk because the design is not
suitable for that kind of use and I would not use a fiberglass boat in those
kinds of hydrokinetics. That is a great place for plastic. I've also noticed
that after a lengthy paddle, all kayaks seem to gain weight. On a favorite
16 mile trip, for instance, my Hawk seem to gain about 10 or 12 pounds which
makes carrying it back to the car something of a chore. This is another
reason I prefer a light boat. Has anyone out there experienced hull failure
in a fiberglass or composite boat that could be attributed to an overly
light layup? What boat and under what conditions did it fail?
John

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From: Michael Daly <michaeldaly_at_home.com>
subject: Re: [Paddlewise] Durability
Date: Wed, 05 Jan 2000 14:20:53 -0500
John Myers wrote:

> NDK and Valley Canoe do not seem to
> use the vacuum bagging techniques that are common practice in North America.

This I can't understand.  Are vacuum bagging techniques significantly more
expensive?  The advantages, to me, outweigh any disadvantages I know of.

> Also,the decks of the Brit boats seem to be laid up with a heavy fiberglas
> matte which must take a lot of resin to wet out. This certainly does make
> for a stiff deck but the added weight factor must be significant. I wonder
> if rigidity equates with strength in a boat as small as a sea kayak that
> travels at such minimal speeds?

I learned about boat design from a naval architect friend who taught me to
sail back in the '70s.  He left me with the impression that glass mat construction
is for the cheapest boats and "real designers" use woven glass cloth.  I just
double checked Walbridge's Boatbuilder's Manual and he says that mat's good
for bathtubs but not recommended for boats.

One advantage of mat is that the resulting material is closer to isotropic - that
is, the material properties are the same in all directions.  Woven cloth is stiff
and strong in two directions (along the length of the threads) but less so at
angles to the thread.  I've heard of folks laying multiple layers of woven glass
cloth at angles to each other to reduce this problem, but my guess is that is
not significant in kayaks.  John, Matt or others may have more insight.


> Are British boats stronger or are they just resin-heavy?

If anyone wants to volunteer their boats, I can supervise the testing.
I've broken more than a few big steel beams in university research.
Fiberglass and kevlar should be easy!

> Has anyone out there experienced hull failure
> in a fiberglass or composite boat that could be attributed to an overly
> light layup? What boat and under what conditions did it fail?

It's not easy to compare realistically the strengths of kayaks that have
failed under different conditions.  Anecdotal evidence tells us less than
an instrumented kayak.  Also, there are other details besides the shell
construction.  The bulkheads, coamings, hatches and other details
contribute to the overall strength and stiffness, so you'd have to compare
different versions of the same boat.  Make a Romany Explorer using the
best vacuum bagging techniques and good woven cloth then compare it
to a Brit built battleship version.  That'd tell us.

Mike

PS - Anyone care to corner Nigel Dennis or other British designer/builders
at a symposium and put the question to them?

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From: Peter Treby <ptreby_at_ozemail.com.au>
subject: Re: [Paddlewise] Durability
Date: Wed, 06 Jan 1999 08:47:24 +1100
John writes: "I do not surf the Hawk because the design is not suitable for that
kind of use and I ould not use a fiberglass boat in those kinds of
hydrokinetics." This makes me wonder whether a kayak which you are not confident
to surf is really seaworthy. Surf and breaking waves might come unexpectedly.
"Are British boats stronger or are they just resin-heavy? " A good question,
which could be considered along with wondering whether light boats are of
adequate strength. I haven't noticed any objective measurements of boat strength
claimed by manufacturers. How would strength be measured? Chain the boat from
both ends and drive a truck over? I wonder if any non-destructive testing could
be devised. Otherwise, all the boat buyer has to go on is anecdotal evidence
from paddlers, for instance via this list, or self serving claims by
manufacturers. Does anyone know of objective strength measurement for kayaks?

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From: Michael Daly <michaeldaly_at_home.com>
subject: Re: [Paddlewise] Durability
Date: Wed, 05 Jan 2000 17:32:43 -0500
Peter Treby wrote:

>  I haven't noticed any objective measurements of boat strength
> claimed by manufacturers. How would strength be measured? Chain the boat from
> both ends and drive a truck over? I wonder if any non-destructive testing could
> be devised. Otherwise, all the boat buyer has to go on is anecdotal evidence
> from paddlers, for instance via this list, or self serving claims by
> manufacturers. Does anyone know of objective strength measurement for kayaks?

We could devise quite a few objective strength measurement, but getting folks
to agree on which to use and how relevant they are is another story.  I'd like to
know what parameters are used by designers.  For large ships, first order
calculations can be done by assuming the ship is suspended by the ends on
its bow and stern waves.  Things then get complicated real fast.

In general, non-destructive tests will indicate the structural integrity, but not the
limiting strength.  (I was an non-destructive testing technician when a university
student.)  Stiffness can be measured non-destructively.

I would be interested in a few test results for comparisons - but these are destructive:

1 - Flexure of the overall craft loaded at its centre and supported at the ends (sagging failure),
2 - Flexure of the overall craft loaded at its ends and supported at the middle (hogging failure).

These would indicate the strength of the kayak as it is supported by waves at its ends or
by one wave crest at the middle.  Basically we'd be testing both the deck and hull for
behavior under both tension and compression.  Relevant loading patterns are up for
discussion.  Should a day boat be subject to the same loading as a long distance touring
boat (ie. load in the middle [paddler] vs load distributed [paddler + gear])?  How do we
support the ends - small area or large?  Support the middle?

3 - Puncture of the hull from the bottom and from the side.
4 - Puncture of the deck from the top.

The hull has to deal with rocks, floating objects etc.  The deck has to deal with the paddler,
rescue techniques, deck mounted gear (eg. towing rigs) etc.  Should the puncture test be
static (press slowly to failure) or dynamic (whack it with specified energy levels to failure)?
What should the area of contact be and how rigid should the impactor be?  What shape
should it be?

There are standardized testing techniques in other areas of engineering, so this has been
done.  The debate is about how to standardize.  The problem for the consumer is how to
compare the results for the purposes for which they intend to use the kayak.

If folks are keen, this could probably generate as much debate as feathering or rudders.

Mike

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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] Durability
Date: Wed, 05 Jan 2000 16:29:58 -0800
Michael Daly wrote:

> John Myers wrote:

> > Has anyone out there experienced hull failure
> > in a fiberglass or composite boat that could be attributed to an overly
> > light layup? What boat and under what conditions did it fail?
> 
> It's not easy to compare realistically the strengths of kayaks that have
> failed under different conditions.  Anecdotal evidence tells us less than
> an instrumented kayak.  Also, there are other details besides the shell
> construction.  The bulkheads, coamings, hatches and other details
> contribute to the overall strength and stiffness, so you'd have to compare
> different versions of the same boat.  Make a Romany Explorer using the
> best vacuum bagging techniques and good woven cloth then compare it
> to a Brit built battleship version.  That'd tell us.

I think Mike's point about the low validity of anecdotes is a good one.  Even
so, it is useful to know which boats have broken under "normal use," and what
steps manufacturers have taken (might take?) to prevent breakage.  In that vein,
I offer the following anecdotal evidence for Eddyline's Wind Dancer:

Old layup (pre-1990):  oil-canned in big surf (before I bought it) ahead of the
cockpit.  Serious cracks in the hull/deck seam, and lesser ones in the deck. 
Hull was unaffected, AFAICT.  I fixed these problems, at the cost of a few
pounds of resin and glass.  My assessment:  I believe this layup was never
intended to survive 6-7 foot surf in the impact zone, and was too light in the
deck region.  I'd call this a case of misuse of the boat.

Newer layup (vintage 1993; seems about the same weight as the earlier boat): 
stress cracks in gel coat on the rear deck, from self-rescue-induced
oil-canning.  My assessment:  layup is too light, and flexes unacceptably.  No
kayak should yield that much when I slide my fat bod onto the rear deck!  (This
boat also had a 4-inch diameter tree limb fall on the very top of the deck,
about 2.5 feet in from the bow, and only shows gel-coat cracks.  Asessment: 
plenty tough for tree-limb attacks.)  Also has a couple gel-coat cracks aft
where some yardape over-tightened polypro line to keep the yak on a rack on a
Zodiac.  Assessment:  I blame the yardape for this one.

If I buy another Eddyline boat, I will check the layup of *the deck* for too
much flexure, and suffer the extra weight needed to stiffen the boat.  My field
use is not abuse.

-- 
Dave Kruger
Astoria, OR
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From: BaysideBob <vaughan_at_jps.net>
subject: Re: [Paddlewise] Durability
Date: Wed, 5 Jan 2000 17:09:17 -0800
I totally agree that anecdotal evidence is just that.

Tests could probably be (have been????) done with sample pieces of fabrics.
Much more uniform than busting up different boats and cheaper too.

Tests for breaking point, puncture resistance etc. could probably be easily
done.  The problem is all the different things to be tested.  Hand-laid and
vacuum bagged; glass; multi layers in various directional layups, kevlar,
carbon and combinations thereof. Carbon-kevlar (woven together in same
cloth); glass over wood and then add finishes from clear-coat (popular on
expensive fabrics to show them off) to various thicknesses of gel-coat not
to mention different types of epoxy or other resins used.

The thing to do would be duplicate pieces of layup for various manufactures
(or get them to provide them if they dare).  Break and punch holes in them,
then publish the results.

Seems Sea-kayaker or some other publication could have a ball with it not to
mention follow ups as various other layups are offered.  And once the first
test is done, costs for all subsequent tests would be very low.

Or else some manufacturer who had confidence in their product would have
them done and then be able to add a great selling-point when presenting
their boats.  I intend to order a boat this spring and such info would rate
VERY high on things I would be considering.

There would be arguments about test methods and standards but the first one
to actually perform the tests and publish them would pretty much set the
standards.

I think it would be a great winter project for someone with more academic
experience than me.

Bob

----- Original Message -----
From: Peter Treby <ptreby_at_ozemail.com.au>
To: <jmyers_at_longbranch.k12.nj.us>; Paddlewise
<paddlewise_at_lists.intelenet.net>
Sent: Tuesday, January 05, 1999 1:47 PM
  I haven't noticed any objective measurements of boat strength
> claimed by manufacturers. How would strength be measured? Chain the boat
from
> both ends and drive a truck over? I wonder if any non-destructive testing
could
> be devised. Otherwise, all the boat buyer has to go on is anecdotal
evidence
> from paddlers, for instance via this list, or self serving claims by
> manufacturers. Does anyone know of objective strength measurement for
kayaks?



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From: Hal Levine <hlevin_at_jlc.net>
subject: Re: [Paddlewise] Durability
Date: Thu, 06 Jan 2000 08:49:18 -0500
Snip**
Peter Treby wrote:  "Are British boats stronger or are they just resin-heavy? "

I just read in Derek Hutchinsons book "Expedition Kayaking" on page35 under the
category that he calls maneuvers a launch method called a "Side Drop".  I am not
confident that my North American made kevlar boat would survive such a launch.
Maybe it can only be done in Bristih boat?
Has anyone ever tried such a launch?

    Hal
    Wilton, NH
    Power your boat with carbohydrates,
    not hydrocarbons.
    http://www.jlc.net/~hlevin


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From: 735769 <735769_at_ican.net>
subject: Re: [Paddlewise] Durability
Date: Thu, 6 Jan 2000 08:36:55 -0500
Bob wrote;


> I totally agree that anecdotal evidence is just that.
>
> Tests could probably be (have been????) done with sample pieces of
fabrics.
> Much more uniform than busting up different boats and cheaper too.
>

(Large Snip)

An extensive body of test data exists for a wide range of laminates (done by
fabric and resin manufacturers and others) but, while it provides some
comparative measure of the various strengths it doesn't answer the basic
questions, "How strong is strong enough" and "what are the relative
importance of  weight, impact resistance, stiffness .etc. etc".

I love the numbers but they don't tell me the difference between "just
right", "under built", and "overbuilt" not to mention the difficulty in
understanding them.

Try comparing such disparate materials as Royalex, FRP, Polycarbonate and
Polyethylene and the numbers don't make a lot of sense without expected
loads.

A tough problem where publication could cause more confusion than good.

Cheers,

John Winters
Redwing Designs
Web site address, http://home.ican.net/~735769



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From: Larry Koenig <paddlin_at_home.com>
subject: Re: [Paddlewise] Durability
Date: Thu, 6 Jan 2000 13:52:52 -0600
Hal Levine had written:
> I just read in Derek Hutchinsons book "Expedition Kayaking" on page35
under the
> category that he calls maneuvers a launch method called a "Side Drop".  I
am not
> confident that my North American made kevlar boat would survive such a
launch.
> Maybe it can only be done in Bristih boat?
> Has anyone ever tried such a launch?

I've used a P & H Sirius in "side drops" off a pier 4-5 ft above the water a
couple of times strictly for showing off and it worked well for the stated
purpose.  The Sirius which has a pronounced v hull is excellent for this
sort of tomfoolery as the boat can be positioned with its keel slightly over
the edge of the pier resting on the pierside slab of hull before you
(carefully) enter the boat.  The apparent strength of the hull inspires such
horseplay that I would never have considered in a typical American made
boat.
Larry Koenig
Baton Rouge, LA

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