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From: Dave Kruger <dkruger_at_pacifier.com>
subject: [Paddlewise] Folbot Washboards
Date: Mon, 28 Feb 2000 07:40:56 -0800
A back channel exchange re:  Folbot washboard, posted with Ralph's permision. 
I'd also be intersted in the experiences of others re:  effects of washboard
failure.  Thanks.  
-- 
Dave Kruger
Astoria, OR
--

Dave Kruger wrote:
> 
> Over on the Folbot Forum, the claim was made that the washboards are a vital
> structural element for the Greenland II (and the other models, one presumes).
> And, because of the precarious nature of the hinge which joins the halves, that
> the boat could fail if:
> 
> 1. the hinge pins fail
> 
> and, 2. the boat is subjected to strong upward forces at the ends
> 
> I think what the poster was imagining was the boat in heavy seas, crossing the
> trough at right angles to the wave crests.
> 
> I've had my G II out in 5-6 foot swells and wondered what would happen if the
> washboards failed, but it seems to me the longerons and keel members would
> sustain the shape if the washboard hinge failed.  (I noticed the hinge
> attachments were getting sloppy in my '96 model so I replaced the rivets with
> #10 SS hardware and put large fender washers on the outside of the washboards.
> Much more rigid, now.)
> 
> What do you think about the likelihood of catastrophic failure if the
> washboards go?

To which Ralph Diaz replied:

Dave,

The washboard is _one_ of the things holding the boat together.  But a
lot of redundancy is built into the Folbot and other folding kayaks as
well.  The gunwale side structures with their double tubes and spacer
reinforcements form sort of I-beams that do a lot of the holding
together as does of course the keelboard.  Then of course the crossframe
pieces do a lot too to keep the structure sound and so to do the
longerons to a certain extent especially the beefy ones on Folbots (the
Klepper ones are not as strong and act more to help shape the hull then
to hold the boat together).

If a washboard (or coaming as other manufacturers call this) were to
fail, you would lose some of the boat's integrity and it would start
feeling floppy but it would not break apart.

When I was testing the Aleut back in 1992 or whenever it was, my
washboard broke on one side.  It was where the seatback bolt end went
through the washboard.  Polycarbonate is a material that doesn't do well
with drilled holes and the hole for the supporting bolt for the seatback
cracked up and down and one washboard spit apart at that screwhole.  All
that happened was that the boat got a bit sloppier and I had to hold my
self in position rather than have my back resting on something.  The
most noticeable effect in performance was that the boat slowed down more
than its usual self (the Aleut is slow).  And it came at an unfortunate
time as I was paddling with some recreational paddlers in hardshells.  I
was just managing to keep up with them with the Aleut even with its
natural slowness.  But once the washboard broke, I could not keep up.

I reported this to Folbot and eventually they made a fix in that model
with some bushing protecting the hole from splitting.  I did not mention
it in the review because I felt it was something that Folbot would
correct and no use bashing Folbot over it.  It seemed to have also
happened to some early users of the Aleut and I did have one article in
the newsletter about how one paddler applied extra bracing in the area
of those holes in order to avoid breakage.

[I had a washboard in my G II fail in the same spot when I sat on the washboard
during entry.  The new aluminum washboard should not fail this way.  DK]

Again, to get to your question of cathastropic failure.  A split
washboard won't be a disaster since there is so much redundancy built
into the frame.

The place that you may have to watch out more on any of the folding
kayaks is the keelboard.  I know of the keelboard breaking on a Folbot
double and on a Klepper double.  This happened where the horseshoe and
block connection is made dead center in the boat.  Either the horseshoe
or the block came off.  In both cases it was quite disconcerning and in
the case of one of the crews, they felt that the boat would break
apart.  I feel that they were a bit panicky about such dire consequences
and that the rest of the frame would have seen them through albeit with
a somewhat scary feeling.  The side gunwales, the stringers, the ribs
and the coaming (washboard) would keep the boat together sufficiently
well.

If people are really concerned about this they can try some
experiments.  Take the boat out under controlled conditions _without_
connecting the washboard at all.  The cross frame pieces won't be
connected fully and the skin will look somewhat funny, flapping around
at the cockpit opening.  But the boat will definitely float and move
around well enough and not break apart.

Dave, if you wish to pass this observation on to the Forum, you have my
permission.

ralph diaz

-----------------------------------------------------------------------
Ralph Diaz . . . Folding Kayaker newsletter
PO Box 0754, New York, NY 10024
Tel: 212-724-5069; E-mail: rdiaz_at_ix.netcom.com
"Where's your sea kayak?"----"It's in the bag."
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From: ralph diaz <rdiaz_at_ix.netcom.com>
subject: Re: [Paddlewise] More on Folbot Washboards
Date: Mon, 28 Feb 2000 11:32:04 -0800
Just an added note on redundancy of frame parts and loose connections on
folding kayaks.

I know of situations in which people with double Kleppers have forgotten
to bring a part or two.  For example, in one instance, the paddlers
misplaced a crossrib and one of the gunwale bars (there are four, two
that run from the bow to midship and two from the stern to midship). 
They just carried on and the boat held up fine albeit not looking quite
as fully formed in its outward appearance lines.

I myself had the gunwale bar of a K-Light come undone.  I was doing a a
5 minute TV segment for a local station show involving me leaving my
home, going up to the Small Boat Shop in South Norwalk Connecticut,
assembling the boat and going out with friends for a paddle to a nearby
island.

During the assembly process when I was repeating some steps for a better
camera angle, I failed to fully engage a slider on the starboard gunwale
bar in the cockpit area.  On the water, it came totally loose.  I didn't
notice until about halfway to the island.  I tried reattaching it
underway but it was awkward to do.  All this meant was that my frame was
sagging a bit in the middle on that side but it was not at all affecting
speed or performance.  I fixed it when we got to the island.  But it is
forever immortalized on the videotape.  Any time I play it I am
mortified but perhaps I am the only one who has noticed this.  Any body
who has ever built a boat or a house or house addition, knows that
feeling about the little mistakes one made.  You see it glaring at you
but others never notice.  That videotape is like that for me, like a
cavity filling that seems at first to fill your entire mouth.

ralph diaz
-----------------------------------------------------------------------
Ralph Diaz . . . Folding Kayaker newsletter
PO Box 0754, New York, NY 10024
Tel: 212-724-5069; E-mail: rdiaz_at_ix.netcom.com
"Where's your sea kayak?"----"It's in the bag."
-----------------------------------------------------------------------
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From: Gabriel L Romeu <romeug_at_erols.com>
subject: Re: [Paddlewise] More on Folbot Washboards
Date: Tue, 29 Feb 2000 10:30:31 -0500
ralph diaz wrote:

> 
> I myself had the gunwale bar of a K-Light come undone.  I was doing a a
> 5 minute TV segment for a local station show involving me leaving my
> home, going up to the Small Boat Shop in South Norwalk Connecticut,
> assembling the boat and going out with friends for a paddle to a nearby
> island.

  I have been trying to figure out how fast beyond the speed of light
Ralph had to paddle to make up the drive and assembly for a final time
of 5 minutes...


-- 
:                         :
Gabriel L Romeu                                                      :
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