Re: [Paddlewise] Skinning a Folding Kayak

From: ralph diaz <rdiaz_at_ix.netcom.com>
Date: Fri, 31 Mar 2000 06:52:24 -0800
Paul Raymond wrote:
> 
> I am building a double folding kayak, a Blandford PBK19, per plans from
> Clarkcraft. This will be primarily used in lakes, Long Island Sound, and
> until tested in warm water within swimming distance of shore (FYI the bottom
> is essentially done including endposts, the first two crossframes, and
> stringers and gunwales installed for the front quarter of the boat.) I am
> looking ahead to skinning and have three possible routes to follow. They are
> in order as follows

Paul,

You have a lot of detailed questions that deserve detailed answers.  But
I am leaving this morning for Paddlesports Show in NJ and out
effectively until Monday nite (paddling plans on Monday) and so won't be
able to go into this deeply.  Still here are some thoughts.

I sense, and I may be wrong, that you have not really been around
folding kayaks and are working mainly from reading materials and
websites. The reason I say that is your the focus on getting skin
material that is stretchy and your misconception of how sponsons factor
into a folding kayak's design.  You seem to be taking the technology
around non-folding skin boats and extrapolating on this for use on a
folding kayak.  If you follow that route you will have either one of two
things:

1. a folding kayak that you will never be able to take apart (if you
work on fitting the skin to the frame while making the skin)

or 2. a folding kayak into whose skin you will never be able to place
the  frame.

It is imperative that you have enough room inside the skin to slide in
frame halves, which I assume is the assembly method you are after. 
There are others, like the new approach introduced recently in several
Nautiraids and in the new Klepper Alulite in which the frame is
assembled entirely outside the skin and dropped into the skin via a
zippered back deck.

So having a skin that will accept the frame easily and then stretch the
frame is critical.  There are some folding kayaks that do not employ
sponsons and they are harder to assemble and they are very exacting to
sew skins for.

It would be okay to sew a seam below the waterline.  Several models do
that and have done well, the Klepper Aerius I and its smaller sister the
2000 have a seam directly along the keel line.  But they cover it with
keelstripping both inside and outside.

You are correct in worrying about how any material you use will react
over time to being folded.  The materials classically used in folding
kayaks have held up quite well even over 30 years of folding and
refolding a skin or leaving it folded for years.  This has tended to be
rubber or hypalon.  Other materials have done okay but the hypalon is
proven over longer periods.

I will try to get to your message on Tuesday and I hope some others will
pitch in with thoughts.  Frankly, though, in my experience constructing
your own folding kayak virtually never comes up with something that is
anywhere as good as even the run-of-the-mill factory one in terms of
consistent skin fit and performance.  The skin winds up, over time,
being either too tight and screwing up the frame and popping stitches or
so loose that it like a rumpled bed sheet and creates enormous drag and
sluggishness.

ralph diaz   
-- 
-----------------------------------------------------------------------
Ralph Diaz . . . Folding Kayaker newsletter
PO Box 0754, New York, NY 10024
Tel: 212-724-5069; E-mail: rdiaz_at_ix.netcom.com
"Where's your sea kayak?"----"It's in the bag."
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Received on Fri Mar 31 2000 - 03:53:53 PST

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