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From: Courtney <sudnlycord_at_excite.com>
subject: [Paddlewise] Wood Doctor needed
Date: Wed, 1 Mar 2000 14:27:19 -0800 (PST)
I have a wooden kayak that I've been storing in my living room for the
winter. I was cleaning and, alas, a heavy iron picture frame fell off the
mantel and gouged the deck! So I now have a puncture wound and am wondering
the best way to fix it. The deck is 3 or 4 ply plywood with about 3 coats of
epoxy and 5 coats of varnish. And the hole is about 1 inch long and 1/2 inch
wide. The corner of the frame did go all the way through but most of the
wood is still hanging on a bit. (It's quite hard to describe this sort of
thing!)

Courtney





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From: Shawn W. Baker <baker_at_montana.com>
subject: Re: [Paddlewise] Wood Doctor needed
Date: Wed, 01 Mar 2000 16:50:27 -0700
Are you looking for a utilitarian repair or a perfect cosmetic repair?

If you're just looking for strength, just shove all the wood fibers back
into the hole and use a bunch of masking tape on the backside to seal it
from epoxy dripping through.

Pour 1/2-1 oz. of epoxy into the mass of wood fibers and put some more
masking tape over the hole to hold everything down flat.

If you're looking for a more aesthetic repair, cut a piece of deck
material (wait, did you build this boat yourself and keep any of the
scraps) a bit larger than the hole. Trace the shape of the patch onto
the deck and cut out the damaged wood with an X-acto knife.  Coat both
the edges of both the deck and the patch with some unthickened epoxy,
then a layer of thickened epoxy. Drop the patch into the hole and secure
it with some masking tape.  Once the epoxy has cured, use a bit more
unthickened epoxy to fill in any low spots or holes, and sand and
re-varnish.

Good luck!
Shawn

Courtney wrote:
>the best way to fix it. The deck is 3 or 4 ply plywood with about 3 coats of
>epoxy and 5 coats of varnish. And the hole is about 1 inch long and 1/2 inch
>wide....most of the wood is still hanging on a bit.

-- 
Shawn W. Baker          0                                    46°53'N
© 2000            ____©/______                              114°06'W
~^~^~^~^~^~^~^~^~^\  ,/      /~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^
baker_at_montana.com    0        http://www.missoulaconcrete.com/shawn/
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