Re: [Paddlewise] Fiberglass/Gelcoat Repair Seminar Notes

From: Patrick Maun <pmaun_at_bitstream.net>
Date: Sun, 30 Jul 2000 22:32:32 -0500
At 2:13 AM -0700 7/30/00, Doug Lloyd wrote:
>
>I thought my seminar hand-out might be useful. [BIG SNIP]

Thanks for the great document Doug and thanks to everyone else who 
sent tips. I made my repairs last week and so far they seemed to have 
turned out well. I lost about  a foot and a half strip of gel-coat 
and punctured the hull a few times a few years back. This is on the 
stern keel and while most of the repair work I did has been 
successful, the keel always managed to loose gel-coat after rocky 
landings etc. I know this is normal wear and tear, but I was sick of 
having to re-gel coat constantly.

So this time, I applied the gel coat, let it lightly set-up, then 
flushed it with a razor. I let this cure overnight. The next day, I 
lightly sanded to build up some texture, then put down a foot long 
strip of fiberglass seam tape. I cut the ends to points and wetted 
out the glass with polyester resin. I let this cure overnight. I then 
sanded the strip edges down to flush them with the hull and then went 
through my normal wet-sanding, first 220, then 400 and finally 600. I 
then polish the hull with a polishing paste and finally Turtle Wax. 
The hull looks great. You can see the keel strip if you look (I have 
an ivory/beige hull) for it. We'll see how it works. I know there may 
be some delamination due to the wax content in the gel coat, but am 
thinking that the adhesion may hold. I haven't noticed any change in 
handling. I keep my boat at a rowing club and they were impressed 
with the repair, and those guys and gals are pretty fanatical about 
hull repair.

A couple things I have learned over the past couple years doing the 
occasional hull repair. Not all gel coat resins come with 
air-inhibiting wax. I get my gel coat resin from Current Designs, and 
theirs is, but we had some a few years back from, I believe NDK, and 
theirs wouldn't set up. We later discovered that it contained no wax. 
Also, when doing the sanding on a hull, use your hands not your eyes 
to see how things are progressing. Once you quit feeling gel coat 
edges, you know you're done. I find this a lot easier to do when 
wet-sanding. Finally, resin and gel-coat will eat through a lot of 
plastic cups. So if you have to use plastic cups, double or triple 
them up. My last tip, if you are buying disposable filters for 
sanding, read the label. Most filters displayed are simply dust 
filters and the label will explicitly state that they are not for 
sanding fiberglass. I have only managed to find fiberglass filters 
from 3M that were quit a bit more expensive than the regular dust 
filters. If you know you are going to be doing a lot of work, it 
might make more sense to get a respirator. I got one a few years back 
and am glad I did, I have a hard enough time keeping latex gloves in 
stock much less filters.


-Patrick
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Received on Sun Jul 30 2000 - 20:30:42 PDT

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