[Paddlewise] carving minicell

From: Bill Hansen <bhansen2_at_twcny.rr.com>
Date: Wed, 11 Apr 2001 09:31:30 -0400
Gabriel asked, RE: using a hand drill fitted with a wire brush to carve 
minicell foam:
<<Think it will work on the drill press / securing the hand drill so you
can handhold the foam?>>

Sure, that should work well. What I've done when carving seats is secure 
the minicell to an oversized piece of scrap wood - I think cardboard would 
also do - with a few dabs of hotmelt glue. A few dabs of contact cement 
would also work. Then I can kneel on the scrap wood, which holds the 
minicell in place as I "carve".

When I do hip braces I just  rough cut them with a bread knife or hacksaw 
blade, use the broken Sureform to round them off a bit, and sand with 
dragon skin or 60 grit to smooth. I do carve the knee braces a bit; they're 
just 1/4 inch thick laterally, with prominent wedge shape medially (they're 
formed from two pieces of foam) so my knees can grip them without much 
danger of slipping off, and yet there's a little paddling for the knees 
if/when they contact the undersurface of the deck.

On one boat I covered the seat with black loudspeaker cloth as recommended 
some time ago in Atlantic Coastal Kayaker, but I didn't like that covering. 
I actually like the slightly rough surface for the seat, I haven't had 
trouble with abrasion spoiling the seat, and the speaker cloth tended to 
work loose after a while. Maybe I didn't use enough adhesive on it, and on 
the seat. With deep compound curves, the speaker cloth is devilish hard to 
fit into the seat's concavity.

Finally - I'd like to claim the idea of using a hand-held drill and wire 
brush as my own, but it isn't my own. A paddling acquaintance named Pat 
Crosscombe told me about it. I agree - it's a great idea. - Bill Hansen

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Received on Wed Apr 11 2001 - 06:37:21 PDT

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