Re: [Paddlewise] Seal Line Chart Cases

From: Matt Broze <mkayaks_at_oz.net>
Date: Fri, 1 Feb 2002 08:03:20 -0800
Steve wrote:
<SNIP>>>>>>The Mariners are OK, tho if you don't get
the velcro just right, they leak.  The ortlieb is the same but a little
easier to get lined up.  The new Voyager seems to be the easiest to use,
good velcro and heavy duty vinyl too.

my 2 centavos worth.<<<<<<<<

Steve, the Mariner chart case you are writing about has to be at least three
years old. The latest chart cases we made had a heavy duty black urethane
zip lock style of closure. Because we can't find any further supply of that
heavy duty urethane zip-lock (to bond the to clear urethane fabric we used
it has to also be urethane) we haven't sold chart cases at all for well over
a year now. I've still got plenty of the clear urethane material so if
anybody knows of a source of the heavy duty urethane zip-lock please let me
know. The urethane fabric was so much stronger than the vinyl or
polyethylene fabrics that it could be much more lightweight and flexible and
still not tear. The vinyl (like we first used maybe twelve to fifteen years
ago) tore easily at the seams and even though we quickly went to the very
husky 20 mil vinyl thickness and reinforced the opening they could still
sometimes tear along the seams and got very stiff in cold weather (which
aggravated the tearing problem). Also, Xerox copies printed off onto the
vinyl but not on the more expensive urethane fabric. Vinyl seams were
especially vulnerable at the opening so we had to go to great lengths to
reinforce the early vinyl chart cases at the open edges or it could tear
easily at the seams there (a fact that the vinyl radio/cellphone/GPS case
makers I've seen have just seemed to ignore). The seem tearing problem went
completely away when we switched to the much tougher urethane fabric.
Perhaps Steve is still using an older urethane mariner chart case with one
of the several generations of Velcro fastened (roll down) seals. The
urethane cases did last a long time. The earliest urethane ones (with Velcro
glued on) ones would yellow some with age and exposure to lots of sunlight
but they remained clear and still easy to read a chart through. At least we
could glue the Velcro to that urethane material. The later more flexible
non-yellowing urethane we were able to find could not glued well to the
Velcro so we had to sew the Velcro to some more urethane and then heat bond
that urethane to the main body of urethane chart case (so they became more
expensive). The black urethane zip-lock in the last generation could be a
chore to close but sand and grit wouldn't make it fail like it does to most
zip-locks  (nor did it break at the ends of the zip-lock like most zip in
chart cases eventually tend to do).
Chart cases have been by far the biggest "problem product" of any product we
have ever made. I still haven't seen any others being made that I'm willing
to recommend and sell in our store (and with the nightmares involved with
making our own I can assure you I'd rather sell ones that somebody else took
care of the production headaches on). Again, if anyone happens to know of a
source of heavy duty urethane zip-lock let me know--I think the urethane
zip-lock we had found a limited supply of was made in Germany). It is
frustrating when you know that something exists but even with hour and hours
on the internet looking you can't find the source.

Matt Broze
http://www.marinerkayaks.com

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Received on Fri Feb 01 2002 - 08:02:05 PST

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