Re: [Paddlewise] gelcoat keel repair

From: Doug Lloyd <dalloyd_at_telus.net>
Date: Tue, 13 May 2003 22:40:21 -0700
Michael said (snip):

>There's nothing wrong with putting a layer of glass over it, but the epoxy
layer will have to be protected from UV.<

I also know kayakers who glass on fiberglass tape (either 2" or wider) using
white gelcoat as the resin. This generally matches the hull, seems a bit
thicker than regular GP resin, and if you use wax paper on top with
pressure, can come out fairly smooth. As the gelcoat is not as easily
absorbed into the glass tape, one needs to be careful to soak things fairly
well.

One of the guys on that trip where we were rescued off the Storm Islands had
his hull broken up badly during the over-the-rail transfer to the fishing
vessel. He repaired the hull using the above method, and reinforced the worn
keel line in the same manner - so I know it holds well.

Anne also asked on a similar theme:

Subject: [Paddlewise] FW: Kayak fiberglass repair ?

(snip)>This weekend the epoxy and a layer of the fiberglass came off - the
exact size and shape of the fiberglass repair. (rectangle) I'm looking for
some good advise on how to redo this repair and also wondering if I can use
stronger materials (kevlor, polyethelene.?) for the patch and for a new skid
strip that might be tougher - not sure if I can marry these materials to
fiberglass.<

Doubles do get their fair share of dragging. I think someone already
responded regarding proper drying of the hull, initially. I usually dry my
kayak hull for two days in the direct sun if glass is exposed. I'll use a
light bulb two to three inches away from the surface for better drying in
the off season, before attempting repairs. Where water has transmigrated,
I'll sometimes give longer drying times. You must also feather the edges a
bit, lest something get a hold of the glass strip and "zipper" it off.

It is also crucial to prep the repair area properly. I mask off the repair
area, and sand with 60 grit, then follow with 100 grit if shinny areas
remain, then vacuum up debris and dust. You also need to remove
contaminants, so acetone can help. Denatured alcohol (a few drops) set to
fire with a match can be effective at cleaning up fuzz and drying a spot
more quickly, but I don't recommend this to entry-level repairers. I've seen
some amazing repairs to surf boards, and in all cases, only top quality
resins were used, and hardeners were all fresh product. There can be a
number of reasons for failure, and most often it is poor prep work/ dated
materials, or in some cases, too much of a certain mixed substance or even
incomplete or stirring.

Doug Lloyd
Victoria BC

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"Whatever can be said at all can be said clearly and whatever cannot be said
clearly should not be said at all."
Ludwig Wittgenstein
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Received on Tue May 13 2003 - 22:40:38 PDT

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