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From: Peter Chopelas <pac_at_premier1.net>
subject: Re: [Paddlewise] [PaddleWise] Skin on Frame Boats
Date: Mon, 20 Sep 2004 10:57:36 -0700
Nick wrote:

>The loading of a kayak in surf is not the same as to load from dropping
a kayak 6'. This is not to say that SOF boats are weak, or that they
can't be used in surf, only that surviving a drop test is not all that
relevant. A better test would be to put the boat across 2 saw horses
and have someone hop up and down in the cockpit. At least then you
testing with loads similar to those experienced in real use.

I agree that dropping a kayak is not a valid test, but neither is bending it
across two saw horses.  The loading on a hull is more complex and if and
when failure occurs it happens for different reasons at different points on
the hull.  To say one is inherently better is a false comparison, you can
design either a SOF or hard shell as strong as you want it, comparing a
strong SOF to a weak hard-shell (and visaversa) tells you nothing.

The question is how do kayak hulls usually fail?  I have heard of only a few
failing in buckling in surf, and more often from impacts on rocks or other
hard objects.  I have also seen fatigue failure in old and abused hulls.  I
do not know which is more common, and if it is even a big issue with most
kayak owners.  Ramming rocks is not what they were designed for, and not
what most people would consider "normal" use in a sea kayak.

>The likely
region of failure in most long sea kayaks would be in the cockpit area.
I suspect SOF boats will have higher stress concentrations than
monocoque boats because all the load will be concentrated in a few
small parts: ribs, gunwales, deck beams.

This is untrue.  The genius of a properly built SOF is that the load is
distributed among many smaller parts, reducing the risk of a catastrophic
failure.  In fact the traditional SOF frame is a fail-safe redundant
structure.  Very similar design is used on almost all modern air craft
structures.  If any one member fails in the hull structure, the others carry
the forces around the failed part, prevent a complete failure of the
structure.  Of course a poorly designed frames can have weak points, but
this would be true with a hard shell kayak as well.  I even known of SOF
owners that have contiued using their kayaks with broken guwales or keels
for many trips, untill they had the time to remove the skin and repair the
damage.

In fact the hollow shell structure of a fiberglass or rotomolded hull is not
fail safe.  Though the hull forces are nicely distributed over the hull
skin, the failure mode is usually in buckling (that is when loaded in
bending).  To prevent the hollow hull from buckling you have to make the
skin strong and stiff, adding a lot of weight.  The softer rotomolded hulls
I think are especially susceptible to bucking failure.  And if there are
dimples, dings or dents in the hard shell to start out with, the risk of
bucking failure is very high on a hard shell, this is not true of a SOF
(standing on an empty soda can will demonstrate this very real problem).
The SOF construction has discrete individual stringers that resist bending,
and they are free to flex a lot, long before failure occurs (and of course
the skin can buckle and flex all it wants without failure).  This is why SOF
hulls, that enjoy some flex without risk of failure, that make them easier
to control in rough water, it acts like a suspension of sorts absorbing the
impacts, as compared to a rigid hard shell.  This is also the reason I think
SOF are so much lighter, there does not need to be such thick structure to
prevent a failure.

Landing on sharp hard rocks is another mode of failure that likely the
hard-shells are better at than SOF, especially the roto molded hulls.
Though all types of construction will get damaged in such an impact,
individual frame members of the SOF would be more susceptible I think.
Though as long as the skin does not get punctured (a real risk, but yet rare
occurrence), you are still seaworthy.  In very serious impacts the
fiberglass hull can completely collapse and/or puncture, making field
repairs nearly impossible.  I think the SOF are superior in this instance
since even if the skin is punctured, temp field repairs (if necessary at
all) are relatively easy.  Of coarse the rotomolded hulls are great for such
abuse, they only get scuffed and pop right back, which makes them great for
a rental fleet.

When designing a hard-shell, they must be designed against buckling failure,
and for fiberglass, sharp impact loads.  When designing a skin on frame, the
frame must be design to resist failure from frame flex, meaning all of the
joists must have some "give" in them or the joints will fail and cause a
stress concentration.

I think the SOF is a superior way to build a kayak, but unfortunately it
does lend itself well to production nor to modern desires for bulkheads,
hatches, rudders and other modern inventions.  I do not think there are any
manufacturers of non-folding SOF kayaks, it is a shame since they can
perform in many areas superior to hard-shell kayaks, and use much less
materials and weigh much less too.  But again it takes proper careful and
proper design to optimize either type of construction method.  And if the
consumers of production kayaks are not comfortable with the idea of 25 to 30
pound kayaks being just as safe and durable as 60 to 70 hard-shells, you
will not be able to stay in business.

Peter
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From: Nick Schade <nick_at_guillemot-kayaks.com>
subject: Re: [Paddlewise] Skin on Frame Boats
Date: Mon, 20 Sep 2004 17:36:47 -0400
On Sep 20, 2004, at 1:57 PM, Peter Chopelas wrote:

> Nick wrote:
>>  A better test would be to put the boat across 2 saw horses
>> and have someone hop up and down in the cockpit. At least then you
>> testing with loads similar to those experienced in real use.
>
> I agree that dropping a kayak is not a valid test, but neither is 
> bending it
> across two saw horses.  The loading on a hull is more complex and if 
> and
> when failure occurs it happens for different reasons at different 
> points on
> the hull.

I have had my boat in the equivalent position in the real world with 
rocks substituting for the saw horses. A paddler supported by the kayak 
bridging saw horses may be a worst case, but it is a case that really 
can and does happen. If you play in rock gardens it can't even be 
considered unusual.


>  Ramming rocks is not what they were designed for, and not
> what most people would consider "normal" use in a sea kayak.

We were originally talking about surfing here which has the potential 
of creating a lot of loads which many people would not consider 
"normal" for a sea kayak. However, evaluating the failure possibilities 
in surf (or rock gardens) is a good way to determine worst case loads 
for "normal" use.


Nick Schade

Guillemot Kayaks
824 Thompson St
Glastonbury, CT 06033
USA
Ph/Fx: (860) 659-8847
http://www.guillemot-kayaks.com/
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From: <Rcgibbert_at_aol.com>
subject: Re: [Paddlewise] [PaddleWise] Skin on Frame Boats
Date: Tue, 21 Sep 2004 18:23:52 EDT
In a message dated 9/20/2004 11:59:48 AM Pacific Daylight Time, 
pac_at_premier1.net writes:


> Ramming rocks is not what they were designed for, and not
> what most people would consider "normal" use in a sea kayak.

Depends on your definition of what normal means.

> 
> 
> the traditional SOF frame is a fail-safe redundant
> structure.  Very similar design is used on almost all modern air craft
> structures.  If any one member fails in the hull structure, the others carry
> the forces around the failed part, prevent a complete failure of the
> structure.  

Why can't we stick to a more tangible comparison? Why do we so often compare 
that which is way up in the clouds to what we paddle way under the wave crests?


> 
> 
> Landing on sharp hard rocks is another mode of failure that likely the
> hard-shells are better at than SOF, especially the roto molded hulls.
> Though all types of construction will get damaged in such an impact,
> individual frame members of the SOF would be more susceptible I think.
> Though as long as the skin does not get punctured (a real risk, but yet rare
> occurrence), you are still seaworthy.  In very serious impacts the
> fiberglass hull can completely collapse and/or puncture, making field
> repairs nearly impossible.  I think the SOF are superior in this instance
> since even if the skin is punctured, temp field repairs (if necessary at
> all) are relatively easy.  Of coarse the rotomolded hulls are great for such
> abuse, they only get scuffed and pop right back, which makes them great for
> a rental fleet.

I agree with you that a properly designed SOF is a very seaworthy and tough 
kayak. But, I would like you to qualify this a bit better. So far, it appears 
to be apples and pinapples you are judging. Nick Schade posted the following 
link on qajaqusa.org some time back, though for different reasons than this 
thread.

http://www.maineislandkayak.com/pdf/lib_bcutraining.pdf

The info I want you to consider is on page 7-9 of the 9 page report about the 
authors experiences in a BCU 5* training that had a boat crunching incident. 
What you seem to suggest is that in a very serious impact a complete failure 
is more likely in a glass boat than an SOF would sustain. Really? 

Were I in my SOF, I would not have paddled away from that incident as did the 
glass boat guy. In that scenario, I propose a standard SOF would have been 
sawed in half. OK, so that isn't normal use, but it doesn't give any credence to 
your suggestion of the superiority of the SOF.


> 
> 
> I think the SOF is a superior way to build a kayak, but unfortunately it
> does lend itself well to production nor to modern desires for bulkheads,
> hatches, rudders and other modern inventions.  I do not think there are any
> manufacturers of non-folding SOF kayaks, it is a shame since they can
> perform in many areas superior to hard-shell kayaks, and use much less
> materials and weigh much less too.  But again it takes proper careful and
> proper design to optimize either type of construction method.  And if the
> consumers of production kayaks are not comfortable with the idea of 25 to 30
> pound kayaks being just as safe and durable as 60 to 70 hard-shells, you
> will not be able to stay in business.
> 
Superior? How? How does a kayak of SOF construction BECOME superior because 
of its construction process? How does an SOF PERFORM better than a hardshell by 
virtue of its construction process? Could I replicate an outstanding SOF 
design in glass and make it perform as well? If I then added bulkheads and 
hatches, (to reduce floodable volume), could I then argue it was safer? I think you 
are describing your idea of the perfect fruit as a pineapple, when others 
believe it to be an apple.


Rob G
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From: Peter Chopelas <pac_at_premier1.net>
subject: Re: [Paddlewise] [PaddleWise] Skin on Frame Boats
Date: Wed, 22 Sep 2004 18:28:00 -0700
Rob G. wrote:

>Superior? How? How does a kayak of SOF construction BECOME superior because
of its construction process?

as I wrote, it uses less materials and is generally weighs about half as much
as production hard shells, it takes much less labor to build by hand, it cost
very little in materials, and it allows some flex in the hull which can have
advantages in rough water.  BTW I meant to write that SOF does NOT lend it
self to production very well because of the amount of hand labor involved.


>How does an SOF PERFORM better than a hard-shell by virtue of its
construction process?

Become of the flex of the skin and frame, there are conditions that it is more
controllable.  A SOF hull feels "alive" around you, like the flex of a ski
boot, or the suspension on a car.  A hard shell feels "dead".  My obersvation
after doing side by side comparison in the same conditions.

>Could I replicate an outstanding SOF design in glass and make it perform as
well?

IT has been tried and they most definitely DO NOT perform the same.  The flex
makes a big difference.

>If I then added bulkheads and hatches, (to reduce foldable volume), could I
then argue it was safer?

I have done this on a SOF, you have to get creative with the bulkhead to still
allow flex in the skin/hull but still have it water tight.  the only bad thing
beside the extra work, was the extra weight (about 5 lb.).  But is still acted
like an SOF, not a "dead" hard shell.


.I think you are describing your idea of the perfect fruit as a pineapple,
when others believe it to be an apple.

More like a pineapple, and the other is a rock....

PC
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