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From: <kayakwriter_at_netscape.net>
subject: [Paddlewise] solar panel/charger advice?
Date: Sat, 20 Nov 2004 20:31:30 -0500
Hi Paddlewisers,

Ib^Ym back on the list after a couple of years hiatus. Ib^Ym hoping I can pick the brains of anyone on the list whob^Ys up on things electrical. 

As a winter project, Ib^Ym trying to put together a variation on the solar battery charger system described by Rob Walker in his article in the December 2003 Sea Kayaker magazine. His design calls for using a Morningstar SunGuard Charge Controller (http://www.nwpwr.com/products/Charge_Controllers/sunguard.htm)

In Robb^Ys system, 10 AA batteries are charged in a series to trigger the 14.1V pulse point of the charge controller. 

Ib^Yd like to have a system that can charge fewer than 10 batteries at a time. I donb^Yt want to have to track depletion rates (which is necessary in the 10 batteries system to avoid having less depleted batteries start cascading their charge into more depleted batteries). I use pairs, threesomes, and foursomes of batteries in different appliances, and Ib^Yd like to be able to charge those sets together so as to have them all with the same depletion/recharge histories. I also want to be able to charge AAA as well AA batteries. Ib^Yd also like it to be a b^\smart systemb^] that wonb^Yt overcharge or drain batteries left in it, but which will trickle charge them to keep them topped up. In other words, an b^\idiot proofb^] system.

I have the Powerflex 5 solar panel from ICP Solar Technologies 
(http://www.icpsolar.com/ssfamille.php3?id_rubrique=11)
Its specs are:
Rated power: 5 watts
Operating Voltage (V) 16.5
Max. Current (Amps) 0.3
Open Circuit Voltage (V) 23
Ib^Ym going to get the optional 12-volt female cigarette adapter for it. 

And I have a couple of home battery chargers and their optional 12-volt male cigarette adapters.

One is the Rayovac 1-Hour NiMH Charger
(http://www.rayovac.com/products/recharge/index.shtml)
The specs on the AC transformer for this unit (which is left behind when you use the 12-volt cigarette plug) are: Output 12VDC 1.5A

The second battery charger is the Brunton Battjack:
(http://www.brunton.com/catalog.php?item_id=279&subcategory_id=40&category_id=8&old_item_id=279&old_subcategory_id=40&old_category_id=8)
I donb^Yt have the AC transformer for this unit, but the specs on the back of the battery holder are:
Input: 12V, 500mA
Charging Current: AA-500mA AAA-220mA
Discharging Current: 180-240mA

Any thoughts on whether one or the other of these chargers would work better plugged into the 12-volt female cigarette adaptor of the solar panel? Should I still have the Morningstar SunGuard Charge Controller wired into the line? Will it work, or will having fewer than ten batteries fail to trip the pulse controller?
Also, the solar panel has a built-in diode (which I gather is to electricity what a one-way flapper valve is to water) to prevent reverse current and battery drain at night. Will the circuitry from the Rayovac or Brunton battery holder/chargers interact with this diode and/or the Morningstar SunGuard Charge Controller in weird ways to prevent the system working?

Any and all help appreciated. Youb^Yre dealing with an electrical novice here. 

Cheers,

Philip T. 


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From: John Kirk-Anderson <jka_at_netaccess.co.nz>
subject: Re: [Paddlewise] solar panel/charger advice?
Date: Mon, 22 Nov 2004 06:23:22 +1300
I'm keen to hear the discussion on this, so if back-channel please cc to me
as well.

Cheers


-- 
John Kirk-Anderson
Banks Peninsula
NEW ZEALAND
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From: Michael Daly <mikedaly_at_magma.ca>
subject: Re: [Paddlewise] solar panel/charger advice?
Date: Mon, 22 Nov 2004 02:17:53 -0500
On 20 Nov 2004 at 20:31, kayakwriter_at_netscape.net wrote:

> As a winter project, Ib^Ym trying to put together a variation on the
> solar battery charger system described by Rob Walker in his article in
> the December 2003 Sea Kayaker magazine. His design calls for using a
> Morningstar SunGuard Charge Controller [...]
> In Robb^Ys system, 10 AA batteries are charged in a series to trigger
> the 14.1V pulse point of the charge controller. 

I didn't like this system for the same reasons you cite - I don't 
like the idea of having to charge 10 batteries at a time.  I also 
prefer a smart charger.

> I have the Powerflex 5 solar panel from ICP Solar Technologies 
> Rated power: 5 watts
[...]
> One is the Rayovac 1-Hour NiMH Charger
> The specs on the AC transformer for this unit (which is left behind
> when you use the 12-volt cigarette plug) are: Output 12VDC 1.5A

I use this one (but not with solar (yet)) and it's a good charger. 
It can charge one to four batteries at once and each one is 
separately monitored.  This makes for reliable charging.  However, 
since it is a fast charger, it draws a lot of current.

The problem is that the transformer output is 12V x 1.5A = 18 watts.  
This won't work with the 5 watt panel you have - you'd have to 
upgrade to a 20w version which is much bigger (I've looked into the 
same brand panel, BTW).

Now that is the maximum power that the xformer can put out and the 
actual draw from the charger with only, say, two cells may be a lot 
less.  However, it's unlikely that you could use a 5w panel and do 
much charging.

> The second battery charger is the Brunton Battjack:
> back of the battery holder are: Input: 12V, 500mA

Since the SolarPort4.4 that it's designed to work with only puts out 
4.4w, the 5w panel should be fine.  Unlike the fast Rayovac, expect 
this combo to take several hours to fully charge 4AA batteries.  

> Any thoughts on whether one or the other of these chargers would work
> better plugged into the 12-volt female cigarette adaptor of the solar
> panel? 

I'd test the Brunton to see how it works.  Should be fine.

> Should I still have the Morningstar SunGuard Charge Controller
> wired into the line?

No - the BattJack should handle as a charge controller.

> Also, the solar panel has
> a built-in diode (which I gather is to electricity what a one-way
> flapper valve is to water) to prevent reverse current and battery
> drain at night. Will the circuitry from the Rayovac or Brunton battery
> holder/chargers interact with this diode and/or the Morningstar
> SunGuard Charge Controller in weird ways to prevent the system
> working?

Should work fine - the Brunton system uses the same thing according 
to the manual.

Mike
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From: Keith Wrage <keith.wrage_at_charter.net>
subject: Re: [Paddlewise] solar panel/charger advice?
Date: Mon, 22 Nov 2004 07:36:24 -0600
Just curious - has anyone ever used the cheap solar chargers like this?:
http://www.campmor.com/webapp/wcs/stores/servlet/ProductDisplay?memberId=12500226&productId=613

I assume IF these work they would take forever (>8 hrs) to recharge a set 
of 4 AAs.

K
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From: Bruce Grubbs <mail_at_brucegrubbs.com>
subject: Re: [Paddlewise] solar panel/charger advice?
Date: Mon, 22 Nov 2004 08:07:36 -0700
On Monday 22 November 2004 06:36 am, Keith Wrage wrote:
> Just curious - has anyone ever used the cheap solar chargers like this?:


I've used a similiar charger backpacking and it does OK on the top of my pack 
if there's lots of sun, which is the case most of the year here in the SW US. 
A small panel like this doesn't need a controller because it doesn't put out 
enough current to hard 4 AA cells. (It still needs a diode to keep the 
batteries from discharging through the panel.)

A good charger than can be used with variable DC input up to 18 volts is the 
Maha C777Plus II. It can charge from 2 to 6 NiMH or NiCd cells, and can also 
charge lithium ion batteries such as cell phone batteries. The charger comes 
with a 120-220 V AC adapter, so all you need to use it in 220 V countries is 
a plug adapter. It also has a car power adapter. It's at www.mahaenergy.com.

Between my outdoor activities, digital photography, ham radio, and electronic 
gadjets I have a lot of batteries to charge. The C777 simplified my life 
quite a bit.

Bruce
Flagstaff, Arizona
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