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From: John H <seajohnkayak_at_yahoo.com>
subject: [Paddlewise] Repair questions: gel coat wear, deck aging, heel wear on Kevlar
Date: Mon, 30 Jul 2007 11:58:21 -0700 (PDT)
Hello Paddlers:
  Seeking your experience and input. My Necky kevlar kayaks are showing their age and wear: keel wear through the gel-coat to the undercoat, not fabric; deck is weathered and dusty looking; heel wear inside the cockpit into the resin(?).
   
  Is West Marine a reliable place to the gel coat repair suplies?
  Any suggestions on how to be successful at it?
   
  Your recommendations on rubbing compound for the deck and subsequent protectant, wax(?) or "303"?
   
  Heel wear on kevlar. i remember reading that the resins are not compatable with fiberglass. True/False?
  Again is West Marine a good source for repair supplies/products? any other suggestions?
   
  Appreciate your response.
  Feel free to contact me of line or back line as appropriate.
   
  Thank you.
   
  John Horrell
  Santa Rosa, CA 
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From: <wsmith16_at_charter.net>
subject: Re: [Paddlewise] Repair questions: gel coat wear, deck aging, heel wear on Kevlar
Date: Tue, 31 Jul 2007 5:27:21 -0700
John,

West Marine would have everything you need.  Just about any marine finish restorer would do fine on your deck, as long as it says on the label that it's safe for gelcoat. I once used a gelcoat restorer/rubbing compound on an old kayak (A necky, in fact) that had been stored outdoors in the sun for years, and it looked great when I was done. In fact, it's owner said they'd loan me a boat anytine I asked if they were going to come back looking that good. A good quality marine wax over the top will help keep it looking good. Look for something with UV protection listed on the label.

As to your keel, you have two options: Gelcoat, or a keel strip. Personally, I use a keel strip made from epoxy thickened with fumed silica. It's tougher than gelcoat, and can be pigmented to match your hull if you like. Myself, I'm more concerned with performance than appearance. Many of my friends are now also adding graphite powder to the mix, to improve the life of the strip by making it less susceptible to abrasion. It does give you a black keel, though. Either epoxy or polyester resin will work, but my experience has shown that the epoxy strip lasts longer. YMMV.

Wayne

--
Wayne Smith
wsmith16_at_charter.net

Check out my website!  http://webpages.charter.net/wsmith16/home.html
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From: John H <seajohnkayak_at_yahoo.com>
subject: Re: [Paddlewise] Repair questions: gel coat wear, deck aging, heel wear on Kevlar
Date: Tue, 31 Jul 2007 06:24:16 -0700 (PDT)
Good moning Wayne -
  Thank you for your reply. i appreciate your information. 
  i take it the keel strip material may be available through West Marine. i concur about preformance over appearance.
  Thank you again.
  Regards,
  John
  Santa Rosa, CA
  ARluk III and Tofino

wsmith16_at_charter.net wrote:
  John,

West Marine would have everything you need. Just about any marine finish restorer would do fine on your deck, as long as it says on the label that it's safe for gelcoat. I once used a gelcoat restorer/rubbing compound on an old kayak (A necky, in fact) that had been stored outdoors in the sun for years, and it looked great when I was done. In fact, it's owner said they'd loan me a boat anytine I asked if they were going to come back looking that good. A good quality marine wax over the top will help keep it looking good. Look for something with UV protection listed on the label.

As to your keel, you have two options: Gelcoat, or a keel strip. Personally, I use a keel strip made from epoxy thickened with fumed silica. It's tougher than gelcoat, and can be pigmented to match your hull if you like. Myself, I'm more concerned with performance than appearance. Many of my friends are now also adding graphite powder to the mix, to improve the life of the strip by making it less susceptible to abrasion. It does give you a black keel, though. Either epoxy or polyester resin will work, but my experience has shown that the epoxy strip lasts longer. YMMV.

Wayne

--
Wayne Smith
wsmith16_at_charter.net

Check out my website! http://webpages.charter.net/wsmith16/home.html


       
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From: Wayne Smith <wsmith16_at_charter.net>
subject: Re: [Paddlewise] Repair questions: gel coat wear, deck aging, heel wear on Kevlar
Date: Wed, 01 Aug 2007 06:57:51 -0400
John H wrote:
>   Thank you for your reply. i appreciate your information. 
>   i take it the keel strip material may be available through West Marine. i concur about preformance over appearance.
>   Thank you again.

John,

The keel strip you'll have to make yourself, but it's real easy to do.

Get some good epoxy, like MAS, Raka, or West System, and put an 
appropriate amount of the resin in your mixing cup. Add fumed silica 
(ALWAYS wear a respirator when working with this stuff if you value your 
lungs) until the resin is thickened enough to be the consistency of a 
thick latex paint, add graphite until it turns solidly black, and then 
add hardener and mix for at least 90 seconds. You can add more silica at 
this point if you think it needs it.

The final goo should be thick enough that it won't run once applied, but 
thin enough to be just usable, too.

Surface prep is easy. wash the area with acetone, sand with 150 grit 
paper, and mask it off. Then you're ready to apply. Put it on smooth and 
as thick as you want, and if you want the surface really smooth, you can 
put release film over it (Same stuff you'd use for gelcoat) and remove 
once the epoxy begins to harden. Myself, I sand it, or drag it up a few 
beaches -- same effect. I haven't noticed any drag from it being there, 
but then again, I don't race either.

My last strip is 4 years old, and still mostly intact. (And I didn't use 
the graphite - it will last longer if you do). Great stuff.

Wayne

John H wrote:
>   Thank you for your reply. i appreciate your information. 
>   i take it the keel strip material may be available through West Marine. i concur about preformance over appearance.
>   Thank you again.
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From: Michael Daly <michaeldaly_at_greatlakeskayaker.ca>
subject: Re: [Paddlewise] Repair questions: gel coat wear, deck aging, heel wear on Kevlar
Date: Tue, 31 Jul 2007 11:09:34 -0400
John H wrote:

>   Your recommendations on rubbing compound for the deck and subsequent protectant, wax(?) or "303"?

Further to Wayne's advice - some polishing compounds for fiberglass 
contain waxes.  3M for example (commonly available at places like West 
Marine).  Two birds...

>   I remember reading that the resins are not compatable with fiberglass. True/False?

More false than true.  Polyester and vinylester resins won't stick very 
well to cured epoxy, but epoxy will stick to cured resin.

Your Necky is likely made with vinylester resin - most good quality 
kayaks use that rather than polyester resin.  Most gelcoats at marine 
supply shops are polyester, not vinylester.  Ideally, you'd want a 
vinylester-resin-based gelcoat, but good luck finding one.

For a keel repair, you can mix the fumed silica (Cabosil) into gelcoat 
instead of epoxy if you want an easy way to colour match.  Be careful 
using fumed silica with either a resin or epoxy - it is very difficult 
to sand to shape compared to plain resin.  You have to do your best to 
get the shape and surface finish as close to the desired finish as 
possible while the gunk is still wet - once cured you've got your work 
cut out for you.

Most gelcoats on the market seem to be waxless.  These are used in molds 
for boat building.  When used for patching, they will not cure in air. 
You will have to cover the gelcoat with a barrier to the air.  Household 
plastic wrap (like Saran Wrap) will work, though thicker plastic sheet 
will work better.  Look for "release film" at the boat repair or auto 
repair supply shop.

Alternatively, and a better choice, is to find a waxed gelcoat.  The wax 
is added to provide an air barrier.  No covering required.  It is a tiny 
bit weaker than regular gelcoat, but not enough to worry about.

Mike
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