Re: [Paddlewise] Bradford's questions

From: Craig Jungers <crjungers_at_gmail.com>
Date: Wed, 28 Apr 2010 21:21:27 -0700
On Wed, Apr 28, 2010 at 11:42 AM, Don McCumber <woodkayaker_at_yahoo.com>wrote:

>
> Well, Brad... those of us who live near the Gulf Coast are wondering the
> same things.....
>


Brad wanted to know if a wellhead in 5000 feet of water can be capped off.
The answer is, "yes". Even much deeper wellheads can be capped. But there
seems to be an issue with the Blow Out Preventer (also called the "BOP
Stack").

I spent a half decade working on dynamically positioned drill rigs in deep
water; and half of that on a semi-submersible (Sedco 709) that differs from
the one that sank only in that the Sedco 709 was not anchored. An anchored
semi in water that deep suffers from a few problem areas; one of which is
the inability to get out of the way quickly.

The details of this are a little murky but I can make an educated guess as
to what may have happened.

The drill floor is connected to the wellhead via a "riser" which effectively
extends the "well" right up to where the men are working. This riser is
tensioned to keep it stiff and the drill string goes down the middle of it.
As the men drill they pump "mud" through the center of the drill string and
out the bit at the bottom. This keeps the bit clear and carries the tailings
back up to the drill floor for examination by the geologists. The "mud" is a
chemical balance of materials designed to keep any high pressure encountered
by the drill bit under control.

At the bottom of the riser is the BOP stack which is designed to close off
the well in the event of a "blow out". The BOP has several huge valves which
can close around the drill string plus a set of shears that can actually cut
the drill string in two. Once the well is sealed in the BOP can often be
separated into two pieces so that the drill rig can move away from any
problems with the riser (and what's left of the drill string) dangling
beneath it. With an anchored rig moving away takes much more time.

There can be many gas pockets in the geological strata that they drill
through and so the drill crew has to be aware of any bubbles of gas that
might be moving up the well bore and through the riser. As the gas moves up
the well bore it expands because the pressure goes down. One of the main
things they look at is the weight of the drill string because a gas bubble
will tend to float the drill string and reduce its apparent weight on the
block. They also look closely at how the "mud" is flowing through the drill
string and up the riser because the expanding bubble of gas displaces the
mud which suddenly can vastly increase the flow rate into the "mud" room on
the rig.. A sudden increase in mud flow coming up combined with a sudden
reduction of drill string weight can spell problems and might cause the
driller to hang off the drill string and shut off the well with the  BOP.

In essence, everything is designed so that the "gusher" you see in old
movies never actually happens. It appears that in this case it did happen
and it happened so quickly that the drilling crew had no time to close the
well in with the BOP stack. That's what those Remote Operated Vehicles (ROV)
you see on TV are trying to do manually. The remote controls, obviously,
went down with the drill rig. Unfortunately they are having problems. My
guess is that when the drill rig sank the riser and drill string inside it
damaged the BOP when it all collapsed downwards. At any rate it appears that
the well is leaking crude oil.

If they cannot get the BOP to close in the well they probably can't use
another drill rig to reconnect to it and cement in the wellhead. Remember
that the BOP can separate into two pieces. Under a normal disconnect the rig
waits out the problem and then comes back to the well head, sends down an
ROV for eyes, and then reconnects the top half of the BOP to the bottom half
and then recovers the drill string left in the well bore and just keeps on
working. A couple of million bucks down the tubes but no big deal.

This, however, might be more of a big deal. For one thing the drill string
is still in the well bore making a simple cement job more difficult (the
drill string would be like a "straw" through the cement). For another thing,
there is nearly a mile of riser and drill pipe scattered around the wellhead
cluttering up the place and making it more difficult for the work to
continue.

They may have to slant drill down into the well bore from a distance away
using another drill rig and then use that bore to cement in the one that's
problematic. At that point they'll slant drill an entirely new bore into the
pocket of oil from where they set up for the recovery of the first.

None of this can be done quickly. For one thing most drill rigs are booked
up long in advance. For another this is deep water and not many rigs are
able to carry out such operations in water this deep. Twenty years ago I was
part of the crew that set a deep water drilling record of just over 6,000
feet while working on the Discoverer Seven Seas. Today they drill in water
10,000 or 12,000 feet deep. There are rigs and personnel who specialize in
fixing these sorts of problems and I'm sure they are on their way now. Til
then it's a matter of holding what you've got and hoping for no bad weather.
Glad it's not winter... and not quite hurricane season. Not quite.

All of this is conjecture, mind you. It's quite possible that someone just
dropped a match in the wrong spot and blew the rig up.


Craig Jungers
Moses Lake, WA
www.nwkayaking.net
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Received on Wed Apr 28 2010 - 21:21:35 PDT

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