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From: Hal Levine <hlevin_at_jlc.net>
subject: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 15:28:35 -0500
I thought I'd poll the wisdom and experience of ya'll and see if anyone
has made use of any sewing plans and "fuzzy rubber" to put together your
own wet suites (farmer john, tops or bottoms, etc.).  My wife found that
the material is available and inexpensive at the Malden Mills outlet
store and feels that she has to have a project for the remaining off
season.  Does anyone have any recommendations on which patterns are the
best?  Or I should ask has anyone ever done it?
    Hal
    Wilton, NH

   " Power your boat with carbohydrates,
    not hydrocarbons."
    http://www.jlc.net/~hlevin


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From: Richard L Wilson <kayaker_at_exis.net>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 16:48:36 -0500
Hal wrote:
>I thought I'd poll the wisdom and experience of ya'll and see if anyone
>has made use of any sewing plans and "fuzzy rubber" to put together your
>own wet suites (farmer john, tops or bottoms, etc.).  
Snip

My spouse has made several of this type garment using Malden thermal
stretch, before the fuzzy rubber became available, and while we were still
living within driving distance of the Malden outlet.  I regularly wear a
vest and shorts in the spring and fall and a long sleeve with long bottom
outfit in the winter when the weather is too warm for the dry suit.
Similarly, she has made vest and long bottoms for our daughter for
whitewater kayaking.  She made her own top patterns starting with a tee
shirt pattern, fitting the garment to the wearer.  For bottoms, she used a
windsurfer pattern by either Green Pepper or Kwick Sew, not sure which, and
again fit the garment to the wearer.  She is thinking of making me another
shorts/vest outfit but we haven't found the fuzzy rubber fabric.

Good luck.
Richard

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From: <Strosaker_at_aol.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 19:34:09 EST
Hal,

I've made four sprayskirts and one hatch cover out of 2mm and 3mm neoprene, 
and I looked really macho while I was sewing them on my wife's sewing 
machine.  Sewing neoprene with a regular home sewing machine is difficult, 
because the home machine isn't heavy duty enough and the neoprene is thick 
and kind of sticky with being like rubber.  I even tried all kinds of needles 
and tension combinations on the machine.  I was able to sew the neoprene, but 
the stitching didn't look very nice.  My mother, an expert sewer and former 
part time employee at one of those fabric stores tried and didn't have much 
luck either.  Your wife may want to experiment with some small pieces of 
neoprene before you two invest much in materials and patterns.  If she is 
able to sew the neoprene well on the home machine, please tell me how she did 
it.

Duane Strosaker
Macho Sewing Man!
 <A HREF="http://members.aol.com/pirateseakayaker/index.html">Pirate Sea 
Kayaker</A>  
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From: Gabriel L Romeu <romeug_at_erols.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Wed, 19 Jan 2000 00:44:46 -0500
> If she is 
> able to sew the neoprene well on the home machine, please tell me how she did 
> it.

Sounds like your mother is a better seamstress as I am a seamster, but I
assume you tried a teflon coated foot.


-- 
Gabriel L Romeu
http://studiofurniture.com    ------------------>   furniture
http://users.aol.com/romeugp  ------------------>   paintings, prints,
photos and stuff
http://members.xoom.com/gabrielR   ----------->   A Daily Journal of
Observations
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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 22:03:19 -0800
Gabriel L Romeu wrote:
> 
> > If she is able to sew the neoprene well on the home machine, please tell
> > me how she did it.
> 
> Sounds like your mother is a better seamstress as I am a seamster, but I
> assume you tried a teflon coated foot.

I think the Teflon works better in politics than in neoprene <g>.

A walking foot might be useful, though -- it has teeth on the top of the fabric
which also move in synchrony with the teeth underneath the fabric.  Mausered
seams are prefered in wetsuits -- less bulk to chafe you.

I'm really curious how this all turns out.  I have to repair a wet suit that
got slit up the leg from ankle to crotch to get a broken leg out of it.  I
think I may just rejoin the edges with Aquaseal and call it good.

The part of sewing seams on a tailored wet suit that boggles me is making a
Mausered seam up the arm or leg -- how do you get the arm of the machine inside
the (small diameter) tube?  Only thing I can figure is that the commercial
manufacturers use a special, verrrrrry looong, veerrrry narrrrrow free arm.

-- 
Dave Kruger
Astoria, OR
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From: Gabriel L Romeu <romeug_at_erols.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Wed, 19 Jan 2000 01:30:59 -0500
Arthur Hebert wrote:
  Does anyone have any ideas on a brand and model sewing
> machine that could handle neoprene and  heavy nylon?
> Duane, if you decide to instruct sewing classes sign me up!  

I was recently given an singer 210-12 industrial machine primarily to do
the upholstering in our furniture.  I had to do a bit of work to get it
up and working, bu it is a rather nice straight stitch machine.  My
partner thought we should have a walking foot machine so we decided to
find out the price with trade in of this one.  The singer place said
that it wasn't worth more than about 120. US.  thought they may be
available fairly cheap around you as well.

This machine had no problem sewing through a VERY heavy woven strap for
the tow belt I just constructed as well as the rip stop nylon bags
(opposite ends of the spectrum in fabric 'cept both were slippery). 
Even fed nylon thread with no difficulty.  It does not have the ability
of a zig zag, which would be seemingly appropriate for fleece if you
don't have an overlock machine.  the overlock that I have (White-color
and manufacturer, 4 thread) is not really good for woven stiff frayable
fabrics, though i used to use it on them for it's trim capabilities as a
support for a straight stitch.  The overlock may be just fine for
neoprene because of the fabrics sponginess, it may pull the thread
tight.

Kayak-wear could inspire a lot of tool buying.

Gabriel L Romeu
http://studiofurniture.com    ------------------>   furniture
http://users.aol.com/romeugp  ------------------>   paintings, prints,
photos and stuff
http://members.xoom.com/gabrielR   ----------->   A Daily Journal of
Observations
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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 16:36:10 -0800
Hal Levine wrote:
> 
> I thought I'd poll the wisdom and experience of ya'll and see if anyone
> has made use of any sewing plans and "fuzzy rubber" to put together your
> own wet suites (farmer john, tops or bottoms, etc.).  

Have not tried any fuzzy rubber myself, but this lady
(http://www.nextdim.com/users/pschwyn/tips.htm) is a professional sewer who
seems to be on top of stuff like this -- she is very free with advice and
everything she has told me I could check was accurate and useful.

I had a relief zipper installed by her, and the work was first rate.

-- 
Dave Kruger
Astoria, OR
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From: Michael Daly <michaeldaly_at_home.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 20:42:34 -0500
Hal Levine wrote:

> I thought I'd poll the wisdom and experience of ya'll and see if anyone
> has made use of any sewing plans and "fuzzy rubber" to put together your
> own wet suites (farmer john, tops or bottoms, etc.).  My wife found that
> the material is available and inexpensive at the Malden Mills outlet
> store and feels that she has to have a project for the remaining off
> season.  Does anyone have any recommendations on which patterns are the
> best?  Or I should ask has anyone ever done it?

I made a pair of shorts and a long sleeve top with this stuff on a regular sewing
machine.  I love the shorts, but never completed the top to the point of wearing
it (it's on my list of things to do).   My problem is that you really need a serger
to do the material justice.  I bought one for Christmas and am taking lessons in
a couple of weeks, so I may finish the top yet.

As for patterns - I unstitched an old cycling jersey for the top and used a pair of
cycling shorts as a pattern for the shorts.  Both required fiddling to fit just right.
After the serger course, I have to take a course in making and/or sewing from
patterns (most of my sewing is for packs and other gear).

Penny Schwyn's web site is great (see other person's message) and should link
you to shops that will have patterns for outdoor clothing.

Mike

PS - if you want to do neoprene, you pretty much need an industrial sewing machine.

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From: Arthur Hebert <seacajun_at_gs.net>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 20:19:51 -0600
>Duane wrote;
>I've made four sprayskirts and one hatch cover out of 2mm and 3mm neoprene,
>and I looked really macho while I was sewing them on my wife's sewing
>machine.  Sewing neoprene with a regular home sewing machine is difficult,


Duane funny you should bring up sewing.  I've been toying with the idea of
purchasing a sewing machine for repairs and possibly making skirts and other
paddling gear.  Does anyone have any ideas on a brand and model sewing
machine that could handle neoprene and  heavy nylon?
Duane, if you decide to instruct sewing classes sign me up!  I promise I
won't tell anyone.   Maybe we can put together some skirts and model them on
the cat walk, the "macho models".
Arthur Hebert

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From: <KiAyker_at_aol.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Tue, 18 Jan 2000 22:09:49 EST
In a message dated 1/18/00 4:36:39 PM Pacific Standard Time, 
Strosaker_at_aol.com writes:

<< I've made four sprayskirts and one hatch cover out of 2mm and 3mm 
neoprene, 
 and I looked really macho while I was sewing them on my wife's sewing 
 machine. >>

   I grew up diving and surfing in sunny southern California, and being able 
to do repairs and modifications on neoprene was just part of the game. Over 
the last ten years or so I have made more then a dozen sprayskirts, hatch 
covers, and cockpit covers from neoprene. I didn't sew any of them. If you 
properly build up the glue before adhering, the seam is the last part to wear 
out. I have never been so bold to attempt a wet suit, but I suppose in high 
stress areas a sewn seam might have some advantages. Then again, in virtually 
all of the high stress areas of my older wetsuits the sewing is the first 
thing to go. I say at least with neoprene, bag the sewing machine and learn 
how to make proper glued seams.

Scott
So.Cal. 
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From: Chuck Holst <CHUCK_at_multitech.com>
subject: RE: [Paddlewise] do it yourself wetsuits.
Date: Wed, 19 Jan 2000 09:54:13 -0600
>>
Sewing neoprene with a regular home sewing machine is difficult, because the
home machine isn't heavy duty enough and the neoprene is thick and kind of
sticky with being like rubber.  
>>

Wouldn't it be easier just to glue it? I once made a sprayskirt with a
neoprene deck and a nylon tube. Instead of trying to sew the tube to the
deck, I glued a one-inch high circle of neoprene to the hole in the deck,
and then glued the nylon tube to that. I used wet suit cement to assemble
the pieces, because it works as a contact cement. To reinforce the seams, I
ran a bead of Aquaseal over them afterward, having tested both glues and
found the Aquaseal stronger. I never had one of those seams blow out on me.

Chuck Holst
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From: <gwelker_at_erols.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Wed, 19 Jan 2000 20:11:11 -0500
At 04:48 PM 1/18/00 -0500, Richard L Wilson wrote:
>
>My spouse has made several of this type garment using Malden thermal
>stretch, before the fuzzy rubber became available, and while we were still
>living within driving distance of the Malden outlet. 


Out of curiousity, where is the Malden Mills outlet?
Greg Welker

Current Designs Pisces
CLC Cape Charles Modified
West Wight Potter P-19 #448 "Wight Magic"


"Good seamanship is using superior judgement to prevent the need to use
superior skills."

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From: Hal Levine <hlevin_at_jlc.net>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Wed, 19 Jan 2000 20:29:16 -0500
gwelker_at_erols.com wrote:
Out of curiosity, where is the Malden Mills outlet?

Malden, Mass. (about 20 miles north of Boston)

    Hal
    Wilton, NH

    Power your boat with carbohydrates,
    not hydrocarbons.
    http://www.jlc.net/~hlevin


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From: Kirk Olsen <kolsen_at_imagelan.com>
subject: Re: [Paddlewise] do it yourself wetsuits.
Date: Fri, 21 Jan 2000 17:16:38 -0500 (EST)
On Wed, 19 Jan 2000, Hal Levine wrote:

> gwelker_at_erols.com wrote:
> Out of curiosity, where is the Malden Mills outlet?
> 
> Malden, Mass. (about 20 miles north of Boston)

Malden is about 5 miles north of Boston.

Lawrence Mass (primary home of Malden Mills) is about 30 miles north
of Boston.  There's a Malden Mills outlet on Route 28 in Lawrence
about a half mile south of the Methuen line.  

I have no idea if there is an outlet in Malden...

I live about a half mile from Lawrence, and have never actually
been in the Lawrence Malden Mills outlet.  I have driven by several 
times.  My wife has been in and said the fleece is usually on commercial 
rolls - 3 foot diameter 10 feet wide.  Just think about wrestling those 
up to the cutting table...

kirk
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