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From: Steve Holtzman <waterdoc_at_earthlink.net>
subject: (no subject)
Date: Tue, 11 Apr 2000 22:29:59 -0700
To all those who claim that stainless steel doesn't rust, you need to be
aware of several things. First as some people have pointed out, there are
different grades of stainless steel and there ability to stand up to salt
water varies.

Additionally, ss is susceptible to a type of corrosion called chloride
attack. Any solution that contains high levels of chlorides, is very
corrosive to stainless. Sea water, contains over 20,000 ppm of salt (sodium
chloride) dissolved in it. This is EXTREMELY corrosive and the corrosion
that it causes, produces cracks along the crystal boundaries of the alloy.

We NEVER use ss in situations where there are high levels of chlorides. Mild
steel will work much better. On the ocean, where things get wet with salt
water and there is a large amount of oxygen available, I would opt for a
nickel, cadmium, or chrome plated metal. They will hold up to salt water.

Steve Holtzman
Advanced Chemical Technology, LLC
Industrial Water Treatment
www.actglobal.net




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From: ralph diaz <rdiaz_at_ix.netcom.com>
subject: Re: [Paddlewise] salt water and stainless steel
Date: Wed, 12 Apr 2000 09:22:45 -0700
Steve Holtzman wrote:
> 
> To all those who claim that stainless steel doesn't rust, you need to be
> aware of several things. First as some people have pointed out, there are
> different grades of stainless steel and there ability to stand up to salt
> water varies.
> 
> Additionally, ss is susceptible to a type of corrosion called chloride
> attack. Any solution that contains high levels of chlorides, is very
> corrosive to stainless. Sea water, contains over 20,000 ppm of salt (sodium
> chloride) dissolved in it. This is EXTREMELY corrosive and the corrosion
> that it causes, produces cracks along the crystal boundaries of the alloy

Another point to note about saltwater is that near shore, you get
considerable differences in salinity from one place to another.  It has
to do with the relative depth, tidal patterns and lay of the surrounding
land.  My telltale on this has been my stainless steel Gerber knife.  On
some paddling trips, it emerges relatively unscathe.  On others it looks
like something picked up from the soil in an old rusting junkyard.

I have not done this lately but I used to consult a table of relative
salinity for the waters around here.  It appeared in one of NOAA's book
of currents tables.  The place of greatest salinity around here was (is
still, I guess) in the vicinity of City Island.  The waters are
relatively shallow, meaning they will suffer the greatest evaporation of
water, leaving a greater concentration of salt.  They are at the extreme
end of the tides coming in from the Atlantic via Long Island Sound,
meaning they will have the least amount of water change and exchange. 
The lay of the land and islands creates pockets that are relatively
sheltered from the bigger mass of waters of Long Island Sound, i.e.
little lagoons, islands-surrounded batches of water, etc. which tends
also to limit the exchange with other water and build up concentration
of salt thru evaporation.

My conclusion is that the greater salinity there (shown in the tables),
probably for the reasons I state above, is a real acid (or should I say
chlorine) test for stainless steel as shown in the rusting of my knife.

I also have detected differences on the Hudson River which I suspect
vary with seasons and wind directions.  Seasons?: more fresh water fills
the area from the river in the Spring than in the Summer because of snow
melt and April rains. Wind directions?: winds from our South and
Southeast tends to drive more ocean water into the bays and river
bringing in more salt.  Some days of paddling on the Hudson, my arms are
white with encrusted salt; other days there is barely a spot of white on
me.

The term in German for stainless is rostfrei, i.e. to be free of rust. 
It is true under many circumstances but clearly not all. A better term
would be rostwiderstandsfahig, i.e rust resistant.

ralph diaz


-- 
-----------------------------------------------------------------------
Ralph Diaz . . . Folding Kayaker newsletter
PO Box 0754, New York, NY 10024
Tel: 212-724-5069; E-mail: rdiaz_at_ix.netcom.com
"Where's your sea kayak?"----"It's in the bag."
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From: Sailboat Restorations, Inc. <sailboatrestorations_at_worldnet.att.net>
subject: Re: [Paddlewise] salt water and stainless steel
Date: Thu, 13 Apr 2000 08:43:54 -0000
I don't want to beat a dead horse, and this is just a follow-up. . . There
has been an interesting exchange about stainless steel, corrosion, rust and
maintenance issues.  I learned a few things, one of the most interesting
being that the salinity of ocean water increases closer to shore.  That's
fascinating for many reasons, not least of which is the relevant corrosion,
but also the fact that desalinators may better be applied further out (for
other reasons, as well).

A couple of questions that came up seem to have partial answers in a source
I have, which I finally got out and looked at.  The source is the
"Boatowners Mechanical and Electrical Manual" by Nigel Calder.  Among
sailing types, this book is a sort of bible.  The edition I have is 1996.
Calder dedicates two pages (136-37) to the question "Is Stainless Steel
Really Stainless."  Calder states that "there are more than 500 different
grades of stainless steel. . . "  The grades relate to the relative
combinations of iron, chromium and nickel.  In the presence of oxygen, the
chromium helps create a "skin" around the iron, which greatly increases
corrosion resistance.  There must be at least 12% chromium for this to
happen, and then the ss is referred to as "passivated."  Most "better" ss
has at least 20% chromium.

The addition of nickel enhances corrosion resistance.  Product without any
(or very little) nickel is known as "ferritic" or "martensitic" ss.  The
addition of nickel results in what is called a "austenitic" ss.  Austenitic
is non-magnetic; the others react to a magnet (thus, easy testing can be
done).  According to Calder, only austenitic ss is proper for a marine
environment.  He explains that non-austenitic ss is "all too often found on
boats, steadily rusting away" -- especially on smaller fasteners (he
describes undoing a fastener and finding corrosion, and discusses crevice
corrosion).  Austenitic ss is usually categorized in the 300 numbers (eg,
304, 316); ferritic and martensitic are in the 400's.

Interestingly, Calder says that 304 is not the best metal for marine use.  I
say interestingly, because I see it used all the time.  (304 is sometimes
called 18-8, because it is 18% chromium and 8% nickel.)  He says 316 is
better, as it has a higher level of nickel, *and* the addition of a 2%
quantity of molybdenum.

Calder concludes by explaining why/when corrosion might occur in ss.
Without repeating the details here, the general idea is that the surface
layer created mainly by the chromium becomes compromised.  He suggests using
only 316 (but doesn't actually say that 316 *will not* corrode).  He also
suggests polishing the surface of ss and ensuring that fasteners are
properly bedded in a waterproof sealant.  For this, he suggests 3M 5200.  He
expressly states that silicone should *not* be used, because it is "minutely
porous."  (Interestingly, I just checked the West Marine catalog blurb on
sealants, and it says silicone is an "excellent insulation barrier between
dissimilar metals."  I think I'll stick with Calder.)

One  further note.  Calder devotes a paragraph to the question of rusting of
ss welds (someone raised this earlier).  His explanation is that by welding
the ss, you remove the "chromium from its passivating film-forming role."
There are ways to avoid the problem, but they don't sound very practical.

Anyway, I apologize if I bored you.  I've been meaning to check Calder since
this issue came up, and since I got myself a little education this morning I
thought I'd share it with the group.  No earth-shattering conclusions, just
a bit more information.

Mark Lane

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From: Nick Schade <schade_at_guillemot-kayaks.com>
subject: Re: [Paddlewise] Sender: owner-paddlewise_at_lists.intelenet.net
Date: Fri, 14 Apr 2000 10:39:25 -0400
>From experience, plated steel will corrode severly after one or two days
being used in saltwater. Even cheap stainless holds up much better.

Nick


At 10:29 PM -0700 4/11/00, Steve Holtzman wrote:
>To all those who claim that stainless steel doesn't rust, you need to be
>aware of several things. First as some people have pointed out, there are
>different grades of stainless steel and there ability to stand up to salt
>water varies.
>
>Additionally, ss is susceptible to a type of corrosion called chloride
>attack. Any solution that contains high levels of chlorides, is very
>corrosive to stainless. Sea water, contains over 20,000 ppm of salt (sodium
>chloride) dissolved in it. This is EXTREMELY corrosive and the corrosion
>that it causes, produces cracks along the crystal boundaries of the alloy.
>
>We NEVER use ss in situations where there are high levels of chlorides. Mild
>steel will work much better. On the ocean, where things get wet with salt
>water and there is a large amount of oxygen available, I would opt for a
>nickel, cadmium, or chrome plated metal. They will hold up to salt water.
>
>Steve Holtzman
>Advanced Chemical Technology, LLC
>Industrial Water Treatment
>www.actglobal.net



Nick Schade
Guillemot Kayaks
824 Thompson St, Suite I
Glastonbury, CT 06033
(860) 659-8847

Schade_at_guillemot-kayaks.com
http://www.guillemot-kayaks.com/

>>>>"It's not just Art, It's a Craft!"<<<<


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