Re: [Paddlewise] Date: Thu, 15 Jun 2000 10:35:29 -0400

From: Bill Hansen <bhansen2_at_twcny.rr.com>
Date: Thu, 15 Jun 2000 07:36:03 -0700 (PDT)
John - and others - RE: additives to epoxy for repairs, and especially for
repairing cracks. If abrasion resistence is the only criterion, an aluminum
additive is available. For practical purposes, epoxy thickened with Cabosil
silica hardens to an almost stone-like consistency and has very high
heat-of-deformation properties. But - it's very difficult to sand.

I mixture of Cabosil and silica microballoons (the while ones) can be made
up to be acceptably abrasion resistent for most practical purposes.
Certainly it can be much tougher than gelcoat or unthickened epoxy.

I've used a mix of 3 parts microballoons to 1 part Cabosil with good
results, and it doesn't heat-soften even at temps of ~200 F for 45 minutes
or so. It sands pretty well. System Three sells this pre-mixed, but you can
just as well make it up yourself. A mix of 2 parts microballoons and one
part Cabosil is tougher, but more difficult to sand.  Wear a good HEPA
filter mask at all times until this is completely mixed into the epoxy. You
DO NOT want this stuff in your lungs!

Also - for color - pigments are available. I got mine from "System 3" but I
think they're available from West , from West Marine, and probably lots of
other places. Mixed with the Cabosil-microballoons, the pigments aren't pure
and colors will never come close to matching your gelcoat, but they make an
acceptable undercoat. You can then paint with your favorite toxin, for color
match.

Bill Hansen
Ithaca NY

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Received on Thu Jun 15 2000 - 07:36:05 PDT

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