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From: Severn Clay <severnclay_at_earthlink.net>
subject: [Paddlewise] deck rigging
Date: Sun, 29 Sep 2002 12:22:52 -0400
After looking at the different "stock" deck rigging solutions offered by
stitch-and-glue manufacturers, I'm considering borrowing a deck rigging idea
from skin-on-frame boats for my Arctic Tern:  drilling holes slightly
smaller than the shock cord diameter directly through the deck and threading
the shock cords so that they expand to fill the holes.

Has anybody tried this and want to discourage/encourage me?  Any other
ideas?  It seems like a very elegant low-profile rigging solution(nothing to
hook your clothing during re-entry), and no more holes than other eye-pad or
webbing contraptions.

For reference, I was looking at http://www.skinboats.com/finish.html

cheers,
Severn

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From: Alex Ferguson <a.ferguson_at_chem.canterbury.ac.nz>
subject: Re: [Paddlewise] deck rigging
Date: Mon, 30 Sep 2002 09:07:50 +1200
>  for my Arctic Tern:  drilling holes slightly smaller than the shock cord 
> diameter directly through the deck and threading the shock cords so that 
> they expand to fill the holes.
>
>Has anybody tried this and want to discourage/encourage me?

Yes, discourge you that is.

>   Any other ideas?

The only real concern is the use of bungy. You don't need it though it can 
be handy to hold a map down on the deck. You DO need deck lines and they 
should NOT be bungy. Rope deck lines all the way round the edge of the deck 
for a REAL (TM) sea kayak.

You can tie the bungy across the deck to the decklines if needed. I use a 
deck bag of fine mesh in front of me, clipped  to the decklines. It holds 
navigation instruments (ruler) waterbottle, towline, knife, sunscreen etc.) 
and a map can be slid under it and still be visible between the bag and the 
cockit rim.

There is bungy often hooked across the aft deck holding a spare paddle 
though even they can be slipped under the deckbag in front.

Alex
.
.


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From: Vaughan <vaughan_at_jps.net>
subject: [Paddlewise] Cheap boat cover
Date: Sun, 29 Sep 2002 17:19:21 -0700
I store my boats outside on home made racks.  The blue plastic tarp covering
them had turned to straw and needed replacement.  I was in a local store
that sells catering supplies and saw a roll of plastic table cloth for
picnics and such.  40 inches wide, 100 feet long at $11.95.  They even had a
roll in a color that comes close to that of my house.

My boats are now covered with that table cloth, under the bungies that hold
the boats and a line tied around each end staying put in spite of a fresh
breeze.  They look way better than the old tarps and are easier to deal
with.  Don't know how long they'll last, but for the price, who cares?

Regards
Bob


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From: Gabriel L Romeu <romeug_at_erols.com>
subject: Re: [Paddlewise] deck rigging
Date: Sun, 29 Sep 2002 21:26:07 -0400
I agree with everything Alex says.  You can look in the
kayakoutfitting.org below for a couple of solutions.

Alex Ferguson wrote:
> 
> >  for my Arctic Tern:  drilling holes slightly smaller than the shock cord
> > diameter directly through the deck and threading the shock cords so that
> > they expand to fill the holes.
> >
> >Has anybody tried this and want to discourage/encourage me?
> 
> Yes, discourge you that is.
> 
> >   Any other ideas?
> 
> The only real concern is the use of bungy. You don't need it though it can
> be handy to hold a map down on the deck. You DO need deck lines and they
> should NOT be bungy. Rope deck lines all the way round the edge of the deck
> for a REAL (TM) sea kayak.
> 
> You can tie the bungy across the deck to the decklines if needed. I use a
> deck bag of fine mesh in front of me, clipped  to the decklines. It holds
> navigation instruments (ruler) waterbottle, towline, knife, sunscreen etc.)
> and a map can be slid under it and still be visible between the bag and the
> cockit rim.
> 
> There is bungy often hooked across the aft deck holding a spare paddle
> though even they can be slipped under the deckbag in front.
> 
> Alex
>
-- 
 gabriel l romeu 
ø http://studiofurniture.com ø
ø http://journalphoto.org ø 
ø http://kayakoutfitting.org ø
ø http://kayaknavigation.com ø
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From: Severn Clay <severnclay_at_earthlink.net>
subject: RE: [Paddlewise] deck rigging
Date: Mon, 30 Sep 2002 00:22:38 -0400
Gabriel,
Does QCC Kayaks sell those nifty recessed fittings, or are they just an
example?  I must admit  I'm reluctant to put too large holes in the S&G hull
because intuitively it seems like it introduces more weakness rather than
spreading out the load.

Alex,
I agree completely about the perimeter deck line (needing to be rope, not
bungee).  Haven't gotten there yet, though I'll have a lot of regular pad
eyes left over if I don't use them for the shock cord.  One wouldn't want to
use regular line through holes in the hull, of course, because it wouldn't
fill the holes and keep the water out.  The Pygmy pad eyes seem like they
could get broken off easily during a re-entry, which is why I'm looking for
an alternative.  Does this Real Kayaks have a web site? ;-)

Severn


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From: John Fereira <jaf30_at_cornell.edu>
subject: RE: [Paddlewise] deck rigging
Date: Mon, 30 Sep 2002 10:20:31 -0400
At 12:22 AM 9/30/02 -0400, Severn Clay wrote:
>Gabriel,
>Does QCC Kayaks sell those nifty recessed fittings, or are they just an
>example?  I must admit  I'm reluctant to put too large holes in the S&G hull
>because intuitively it seems like it introduces more weakness rather than
>spreading out the load.

I believe that QCC kayaks does sell the fittings.

I was asking the same questions that you did when I was considering what to 
do for deck rigging on the cedar strip Outer Island I finished in 
June.  You might be interested in my experiences.

I also thought the recessed deck fittings (actually, thru hull fittings) 
might be a good way to go.  I contacted QCC directly about them.  They told 
me that the fittings would probably *not* work for a wood boat because the 
sleeve was not long enough.  They sent me a sample and while I didn't try 
it on a test panel (actually, the piece I cut out for the cockpit) it 
looked like it likely wouldn't work.  The cost of the deck fittings was 
also pretty high.

I've also seen some nice deck fittings on a variety of productions boats 
like the ones on the Kajaksport page 
<http://www.gokajaksport.com/hardware.html>
that could go into a recess.  I decided that the price was a bit more than 
I wanted to spend and extra work in cutting the holes and building the 
recesses was more than I wanted to do after working on the boat for five 
months.  The Newfound woodworks page also lists the Kajaksport fitting that 
has a center screw so that they can be attached directly to the deck.  They 
run about $3.50 but look like they'd get the job done.

On my Northbay I actually did what you initial described (bungies going 
into the deck) for my hatch cover hold-downs and the set of bungies just in 
front of the cockpit.  I got the idea after seeing Doug Van Dorens Betsie 
Bay Valkerie.  They also run the decklines through the hull.  I didn't look 
at how they fixed the bungies/cord under the deck but had to wonder how 
they kept water from going through the hulls in such a way that it would be 
easy to replace them if necessary.  My solution was decidedly low-tech.  I 
bought some wood dowel and cut it into pieces about 1" long, then drilled a 
hole through the middle and epoxied the piece under the deck centered 
around the feed through hole.  The hole in the dowel was big enough such 
that a knot tied in the bungie would prevent it from going back through the 
deck.  I simply plugged the hole underneath with a cork.  I'm about the 
revarnish the deck on the Northbay and pulled off all the deck lines.  Most 
of the corks were so dry that they just fell apart. They'll have to be 
replaced.  I have heard of another method which uses ping-pong balls, cut 
in half, and attached under the deck with 3M 5200.  I've also wondered how 
cutting a piece of inner tube stretched around the bungie/deck line under 
the deck might work.  Finally, if you're going to drill holes through the 
deck be sure to use the "drill-fill-drill" method.  That is; drill a hole 
larger than what you'll need, fill it with epoxy/resin, then drill through 
the epoxy/resin so that the wood is protected.

I also played around with the soft-loop webbing fed through the hole 
technique as described on several sites.  Again, using the piece I cut out 
of the deck for the cockpit I cut a rectangular hole (with the corners 
rounded) and then filled it in with epoxy/resin with some pigment to make 
it black.  I slot was cut in the middle so that a folded over piece of 
webbing would just fit through.  Then I cut a small piece of wood (from 
1/4" luan) with a similar slot in it.  About 3" of webbing was folded over, 
fed through the slot in the wood and then bent underneath (and tacked with 
hot glue). The piece of wood was then painted with epoxy/resin to attach 
the webbing to the wood.  The webbing was then fed through the "test hull" 
so that just a small loop of webbing showed through.  I glued the wood 
underneath the hull with some 3M 5200.  It looked pretty good but I thought 
it was more work than I wanted to spend.  It took about 45 minutes to make 
each loop and I figured I'd need about 14 of them.  Ross Liedy describes 
that technique with pictures at hs website 
(http://www.blueheronkayaks.com/kayak/oi/deckfittings.htm>.  (Looks like 
Ross has a new website!).

Here's still another possible method attaching decklines to the hull.  I 
did this for my flush mount hatch cover under deck tie downs.  I took a 
length of pine about 3/8" thick, 1" wide, and a couple of feet long and cut 
a 1/4" notch down it's length with my router table.  Then I turned it over 
and beveled the edges, then cut it into pieces about 1 1/2" long.  I glued 
the pieces to the inside of the hull and then just threaded a bungie cord 
through the notch.

So what did I ended up doing for deck lines on my Outer Island?  I went 
with the simple method of folding over a piece of webbing and using a brass 
screw with a finish washer.  The CLC website has a good picture of the 
method on the "Fitting Out" section on the Shop Tips page.  I figure that 
if I want to do something more complex later it would be easy to fill in 
and cover up the holes.





>Alex,
>I agree completely about the perimeter deck line (needing to be rope, not
>bungee).  Haven't gotten there yet, though I'll have a lot of regular pad
>eyes left over if I don't use them for the shock cord.  One wouldn't want to
>use regular line through holes in the hull, of course, because it wouldn't
>fill the holes and keep the water out.  The Pygmy pad eyes seem like they
>could get broken off easily during a re-entry, which is why I'm looking for
>an alternative.  Does this Real Kayaks have a web site? ;-)

You can get those "U" shaped pad eyes in plastic or nylon.  They're pretty 
easy to find in plastic and that's what many commercial vendors have used. 
I've never seen one break but a pad-eye made of nylon would be more 
durable. The Wilderness Systems Arctic Hawk uses pad-eyes for it's 
decklines and they seem to work well.  I essentially copied the Arctic Hawk 
deckline layout for my Northbay.

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From: Gabriel L Romeu <romeug_at_erols.com>
subject: Re: [Paddlewise] deck rigging
Date: Mon, 30 Sep 2002 09:39:10 -0400
[Moderator's Note: Content unaltered. Excessive quoting (i.e.  headers/footers/sig lines/comments from previous posts, etc.) have been removed. Please edit quoted material in addition to removing header/trailers when replying to posts.]

I believe so Severn.  at the time I put that up, they did
have them available.  If you find otherwise, see if they can
hook you up to the manufacturer and let me know the process
so I can change the site.

I had fiberglassed the deck of my Northbay so I do not think
it would compromise the strength.  For just wood and epoxy,
I don't have a clue but would imagine that if they were
glued in with a good mix of silica, it should be fine. 
Better than just raw small holes anyway.

gabriel

Severn Clay wrote:
> 
> Gabriel,
> Does QCC Kayaks sell those nifty recessed fittings, or are they just an
> example?  I must admit  I'm reluctant to put too large holes in the S&G hull
> because intuitively it seems like it introduces more weakness rather than
> spreading out the load.
> 
> Alex,
> I agree completely about the perimeter deck line (needing to be rope, not
> bungee).  Haven't gotten there yet, though I'll have a lot of regular pad
> eyes left over if I don't use them for the shock cord.  One wouldn't want to
> use regular line through holes in the hull, of course, because it wouldn't
> fill the holes and keep the water out.  The Pygmy pad eyes seem like they
> could get broken off easily during a re-entry, which is why I'm looking for
> an alternative.  Does this Real Kayaks have a web site? ;-)
> 
> Severn
> 
-- 
 gabriel l romeu 
ø http://studiofurniture.com ø
ø http://journalphoto.org ø 
ø http://kayakoutfitting.org ø
ø http://kayaknavigation.com ø

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From: Shawn Baker <shawnkayak_at_yahoo.com>
subject: Re: [Paddlewise] deck rigging
Date: Mon, 30 Sep 2002 10:37:31 -0700 (PDT)
Severn Clay wrote:
>The Pygmy pad eyes seem like they could get broken off easily during a
re-entry, which is why I'm looking for an alternative. 

I busted a similar padeye off of a student's Eddyline kayak during a
rough water rescue class.  I felt a little bad but...it was real world
testing!  They're definitely not durable enough for heavy use.  Don't
know if Pygmy or other manufacturers use a different or same fitting.

Shawn

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From: Shawn Baker <shawnkayak_at_yahoo.com>
subject: Re: [Paddlewise] deck rigging
Date: Mon, 30 Sep 2002 10:53:29 -0700 (PDT)
In addition to the other great deck rigging suggestions John Fereira
mentioned, I love using this fitting, also shown on Gabriels site:

http://www.studiofurniture.com/diary/kayak/outfit/moroske/index.html

I retrofitted these to my Guillemot, and am installing them on the
Cormorant I'm currently building (before seaming the hull and deck).

Unfortunately, it takes two holes for each line attachment point, but
that's a small matter.  Using 3/8" vinyl tubing, you can just pass a
1/4" bungie and 1/4" poly perimeter line through each fitting. If you
wanted any more lines to pass, you'd need to install another fitting.

I considered using a larger vinyl tubing, but it would've taken too
much space within the boat...plus it would still be hard to control the
"collapse" factor when you bend the tubing over, so I'd still recommend
a second fitting, rather than a larger one.

Shawn

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From: Matt Broze <mkayaks_at_oz.net>
subject: Re: [Paddlewise] deck rigging
Date: Wed, 2 Oct 2002 00:59:02 -0700
Severne Clay asked:
>>>>>.After looking at the different "stock" deck rigging solutions offered
by
stitch-and-glue manufacturers, I'm considering borrowing a deck rigging idea
from skin-on-frame boats for my Arctic Tern:  drilling holes slightly
smaller than the shock cord diameter directly through the deck and threading
the shock cords so that they expand to fill the holes.

Has anybody tried this and want to discourage/encourage me?  Any other
ideas?  It seems like a very elegant low-profile rigging solution(nothing to
hook your clothing during re-entry), and no more holes than other eye-pad or
webbing contraptions.<<<<<<

We have not only tried this we have been doing this for the shock cords in
front of the cockpit of Mariner kayaks for over 20 years now. It works well
(or we would have been doing it differently for about 19 years). The major
benefit is that nothing sticks up (not even a knot) to bark your knuckles on
when paddling. The only trouble it caused was the one time that the holes
were accidentally drilled with a drill bit that was one size too large and
then the holes let a little water drip in (until we epoxied them closed and
re-drilled them smaller). The other main problem they have caused us is when
an old customers who has finally worn out the shock cord and wants to
replace can't figure out how to get that big thick shock cord with the even
blunter splayed out end through that tiny little hole in the deck. So here
is how to do it: cut the cord and then peel back the casing about a 1/2 inch
and cut away the rubber strands (preferably leaving them just a little
longer in the middle of the bundle. Slide the casing back where it was so
that it forms a tit on the end of the shock cord. Melt the end of the tit so
you have a small hard knob on the end that will still fit through the small
hole you made in the deck (but test it first on a scrap piece to determine
the smallest hole size you shock cord can slide through when it is
stretched). Tie a figure 8 knot in the opposite end of the shock cord for a
stop and put the tit end through one of the forward holes from the inside of
the kayak. Grab the end of the tit that sticks out with a pair of pliers and
stretch the shock cord as far as it will go and then slide it through the
hole. Do the same thing going down through the hole on the other side of the
kayak and then move the tit back a row and thread up from the inside again.
We use three cords showing across the deck but you could cross the deck as
many times as you would like this way by using a longer or shorter shock
cord piece. The cord should not be stretched when it is in place but all the
slack should be taken out of it. If the shock cord stretches out some over
time or with use simply tighten it up and tie another figure 8 knot in the
end and cut off the excess and melt the cover so it doesn't fray. In a wood
skin I highly recommend you use the drill/epoxy/re-drill a smaller hole
method that someone already mentioned. If the deck skin is thin you may wish
to reinforce it some inside where you intend to drill the holes.
We have used the black nylon eyelets on the rear deck of many hundreds of
kayaks for over 20 years as well and I can't recall any having ever failed
in all those years (and I personally don't hesitate to pick up a loaded
kayak by the deck lines between two of them). Black is better than natural
nylon color here because the suns rays can't penetrate the surface much
through the black color to degrade the nylon inside. If the eyelets are
farther away from a cockpit or hatch opening than you can reach with a
socket wrench tape the wrench to a stick or vacuum cleaner tube (as we have)
so one person can hold the nylock nut up in place while the other turns the
screw. Make sure the screws are short enough not to stick out beyond the
rounded cap of the nylock nuts (so they don't tear at gear bags) but long
enough to engage the nylock part of the nut (so they won't come loose).
Matt Broze
http://www.marinerkayaks.com

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