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From: windshift <windshift_at_iprimus.com.au>
subject: [Paddlewise] Upgrading old style Klepper rudder in Australia
Date: Thu, 22 Apr 2004 12:52:53 +1000
Hi Paddlers,

I am keen to get some ideas for upgrading an old fashion rudder blade on a
Klepper Aerius 2 double.

The style I have (1970's) has an trailing alum. horizontal blade with little
"bite", particularly in following seas and /or whilst sailing.

My uses are loaded sea touring and sailing with Klepper jib and occasionally
a
S4 mainsail (without gear).

One thought is to upgrade the blade to a Balogh style "balanced blade" design
as indicated in Ralph Diaz's Folding Kayaker book.

If this approach what aluminium should I (thickness, hardness) use to avoid
bending or too stiff = cracking.

Another is buy a Feathercraft K2 rudder (about $A300 - $400 here) or the new
Klepper rudder system - like a Feathercraft (about $A200 - $300
here).Significant investments.

Finances lean towards having a go myself making a new blade using the
existing
rudder attachment fitting.

Any experiences with these options or suggestions?

How does a wider profile blade Balogh style perform vs a narrower and deeper
Feathercraft K 2 rudder blade profile.

Any other better rudder shapes going round?

Does anyone used stainless for rudder blades, if not why not?


Many thanks in advance


Leigh Brennan-Smith
Melbourne,
Australia
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From: alex <al.m_at_3web.net>
subject: Re: [Paddlewise] Upgrading old style Klepper rudder in Australia
Date: Wed, 21 Apr 2004 20:53:41 -0700
> My uses are loaded sea touring and sailing with Klepper jib and
occasionally
> a
> S4 mainsail (without gear).
>
> One thought is to upgrade the blade to a Balogh style "balanced blade"
design
> as indicated in Ralph Diaz's Folding Kayaker book.

I don't remember what he writes about Balogh balanced rudder (Balogh makes
rudders for canoes, I think, not for kayaks), but one of the options could
be a balanced rudder from Mark Longhaul.  He isn't cheap, though.

> If this approach what aluminium should I (thickness, hardness) use to
avoid
> bending or too stiff = cracking.

1/8" or 3/16", if possible - anodized, but not too important.  3/16" will
provide more thickness to make a foil cross-section, if you want to. Both of
them will bend very little under normal conditions of use. I don't believe
that aluminum brands of different serial numbers differ enough in hardness
to make this choice important for such application, - but may be they differ
more in  corrosion resistance. It will sustain years and years of use
anyway. Tom Yost probably knows about aluminum a bit more.

>
> Another is buy a Feathercraft K2 rudder (about $A300 - $400 here)

It costs CDN 250 (equlas $A 300, I think) here where they make it.  It is
foil-shaped, long and vertical, foil calcualted in Australia :-), but it is
barely enough for sail area more than 30 sq.ft (3.3 sq.meters).  In its
current version of rudder head it is far from being balanced.

or the new
> Klepper rudder system - like a Feathercraft (about $A200 - $300
> here).

I don't know what do they in Germany have now, but Longhaul rudder for MK2
could be a good option. Ask him about blade size and compare.

> How does a wider profile blade Balogh style perform vs a narrower and
deeper
> Feathercraft K 2 rudder blade profile.

Not too good.  More drag, less abilities to point into the wind. It has to
be narrow, vertical and foil-shaped.  K2 blade in fact isn't bad, only a
little bit small for sailing. Balogh has modified a K2 rudder for sailing
Feathercraft Kahuna with 32 sq.ft aft rig, btw.  In fact he made a longer
and more balanced blade out of their foil blade material. I'm using wide
1/8" plain blade (not foil) on my Kahuna with an aft 32 sq.ft sail rig (mast
is further aft than in Balogh version). Many people are using such 1/8"
sheet aluminum for sailing, btw, on their Folbot kayaks.  It's large, but
wide. You may try and find local source of
Feathercraft foil, since it is of australian origin :-)

>
> stainless for rudder blades, if not why not?

May be because of price and weight.
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From: <Niilus_at_aol.com>
subject: Re: [Paddlewise] Upgrading old style Klepper rudder in Australia
Date: Mon, 26 Apr 2004 10:32:10 EDT
In a message dated 4/21/2004 8:00:25 PM Pacific Daylight Time, 
windshift_at_iprimus.com.au writes:


> I am keen to get some ideas for upgrading an old fashion rudder blade on a
> Klepper Aerius 2 double.
> 
> The style I have (1970's) has an trailing alum. horizontal blade with little
> "bite", particularly in following seas and /or whilst sailing.
> 
> My uses are loaded sea touring and sailing with Klepper jib and occasionally
> a S4 mainsail (without gear).


I sail my schooner rigged Klepper A-2 with Balogh Batwing sails (24 sq. ft. 
foresail and 32 sq. ft. sail mounted midship).  I use the Balogh designed 
balanced rudder sold by Longhaul.   Works fine.  You might also try reversing the 
blade on the old Klepper rudder as Ralph Diaz has described in his book and 
newsletter.  Drill out the rivet on which the blade swivels, turn the blade 180 
degrees and remount.  The result is a higher aspect and slightly balanced 
rudder.  Be sure to add a tensioning line to the blade to keep it down and forward. 
 My tensioning line consists of about a 2 foot length of 1/4 inch bungie and 
the rest is a dacron line.

On my Feathercraft K-1 I use an aft mounted 32 sq. ft. Balogh Batwing sail.  
I tried the Feathercraft K-2 rudder but found it inadequate in size (blade 
area).   I then modified the larger Folbot rudder and attached it to the K-1.   
Works well.  I think that an aft mounted sail requires a larger rudder.  The 
mast and leeboard are close to the rudder resulting in sort of a short lever 
arm.  The K-2 rudder might have worked o.k. if the mast and leeboard were mounted 
in front of the cockpit.  CLC used K-2 rudders on its single kayaks but the 
sails were all mounted front of the cockpit.

I have never tried the Feathercraft K-2 rudder on the Klepper A-2 but I have 
heard of someone who did it.  I think they liked the way the Feathercraft 
rudder flips back up onto the deck.  I don't recall if they sailed the Klepper 
with that rudder.

Your simplest, cheapest solution is to reverse the Klepper blade.  If that is 
not adequate for your needs then you might try to adapt a Folbot rudder.  
They are not as expensive as the Feathercraft rudder and seem to be adequate for 
sailing their Greenland II's.  The Greenland II's are roughly comparable in 
size to the Klepper A-2.

Tony Niilus








> 
> One thought is to upgrade the blade to a Balogh style "balanced blade" design
> as indicated in Ralph Diaz's Folding Kayaker book.
> 
> If this approach what aluminium should I (thickness, hardness) use to avoid
> bending or too stiff = cracking.
> 
> Another is buy a Feathercraft K2 rudder (about $A300 - $400 here) or the new
> Klepper rudder system - like a Feathercraft (about $A200 - $300
> here).Significant investments.
> 
> Finances lean towards having a go myself making a new blade using the
> existing
> rudder attachment fitting.
> 
> Any experiences with these options or suggestions?
> 
> How does a wider profile blade Balogh style perform vs a narrower and deeper
> Feathercraft K 2 rudder blade profile.
> 
> Any other better rudder shapes going round?
> 
> Does anyone used stainless for rudder blades, if not why not?
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From: alex <al.m_at_3web.net>
subject: Re: [Paddlewise] Upgrading old style Klepper rudder in Australia
Date: Tue, 27 Apr 2004 16:12:15 -0700
> My uses are loaded sea touring and sailing with Klepper jib and
occasionally
> a
> S4 mainsail (without gear).
>
> One thought is to upgrade the blade to a Balogh style "balanced blade"
design
> as indicated in Ralph Diaz's Folding Kayaker book.
/skip/
> How does a wider profile blade Balogh style perform vs a narrower and
deeper
> Feathercraft K 2 rudder blade profile.

I have already deleted recent post by Tony Niilus, then some second thoughts
have surfaced :-);  since I don't have a Klepper, but do have a Folbot and
Feathercraft rudders :-), here are some thoughts.  Ordering a Folbot rudder
for $135 and shipping it to Australia won't be too cheap. May be, to order
blade only. Folbot blade is an aluminum sheet 1/8" thick (looks like
anodized, but this isn't a big deal), and its shape is doesn't look good
from the sailing point of view - wide and not balanced. You might have to
re-drill and rotate it to make it balanced (Tony did that
http://www.geocities.com/niilus/ ); though, such blade can be cut in any
aluminum shop or at home for very liitle cost, and could be made not that
wide, and balanced too.

On the http://www.folbot.com photo shows Folbot old blade, no longer in
stock. New one is larger, and can be seen at Tony's website along with
Feathercraft rudders, so it's easy to compare.  Wetted area of F-craft K2
blade is about 0.04-0.05 sq.m, which is a minimum (1.5%) for 3 sq.m. sail
installed fore of the hull Center of Lateral Resistance (I think, 1.5% blade
area is a formula for a sheet aluminum, not foiled blade). Foiled F-craft
blade provides some additional lift, but it is a thin foil (3/16" or 4 mm),
so this effect can't be significant.  I don't remember total area of S4
rig - must be more than 3 sq.m.  Wetted area of the new Folbot rudder is
about 0.8 sq.m, adequate for a larger sail, but I think it can be made with
a little bit smaller area (due to decreased width).

Mark Longhaul sells his balanced blade separately (USD 100?).  I didn't know
it was calculated by Mark Balogh; No doubt, he calculated it well for
Klepper, but again, blade with higher length/width ratio should perform
better under sails - may be narrow aluminum plate wasn't feasible with such
large area - it would bend more easily.
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