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From: Tord Eriksson <tord_at_tord.nu>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sat, 12 May 2007 11:38:33 +0200
On Friday 11 May 2007 10:10, Doug wrote:
> Paddlewise paddling people:
>
> My wife would like me to add a rudder to her kayak. There is currently
> no hardware for mounting one. I'm trying to decide between doing an end
> poor and bolting on a rudder, such as this model:

> http://secure.seawardkayaks.com/ecbuilder/item177.htm

(et cetera)

First, the flow over the back end is very turbulent, so whichever method, 
the drag is little to worry about, but the method above seems nice!

Let persume her kayak is glass/polyester, or glass/epoxy!

And that is very difficult to reach the extreme end from the inside -
no hatch from which you can reach the extreme tail end. If you can, you 
might be able to feel how thick the glass/plastic is - my first
kayak's skin was very thick there so I just cut the extreme rear end off!

In either case, whichever type of rudder you eventually choose, I
would, if the skin is thin, fill the rear end of the kayak with epoxy (hold 
the kayak vertically and just pour in)!

Then, tape the rear end of the kayak with masking tape, before 
sawing off the extreme end, to avoid chipping the gelcoat.

Take care to get the surface vertical and at right angles to 
the length of the boat. Looks prettier that way!

Now hold the rudder bracket in place, and mark where one of the
holes should be and drill the hole (just slightly smaller than the screws
you plan to use). Again, if the can reach the tail end comfortably,
I would plan to use normal SS bolts and ditto NyLoc nuts; if not,
I'd use selftapping screws, that I before screwing them in dipped
in epoxy, before I screwed them in the ultimate time.

As usual, I would drill one hole, attach the rudder bracket, to see
that everything looks OK, mark the next, drill that, and so on, to
ensure that it everything is perfectly (or as perfectly as can be),
before the next hole, and so on!

And I would use heftier bolts/screws in the two upper holes!

just my 2c,

Tord
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From: alex <al.m_at_3web.net>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sat, 12 May 2007 15:02:49 -0700
> Then, tape the rear end of the kayak with masking tape, before
> sawing off the extreme end, to avoid chipping the gelcoat.
>
> Take care to get the surface vertical and at right angles to
> the length of the boat. Looks prettier that way!

Steve Isaac at Watertribe has done this kind of modification, cutting the
narrow tip off before installing Seaward rudder:
http://www.watertribe.org/Magazine/2003_1January/IsaacGottaHaveARudder.asp

> And I would use heftier bolts/screws in the two upper holes!

I'm confused. Seaward bracket needs only 2 holes, so one would be the lower
hole, and another one, respectively, "upper".
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From: Doug Lloyd <douglloyd_at_shaw.ca>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sat, 12 May 2007 22:13:24 -0700
I assume most "end pour" situations from a retro-fit perspective are to 
mount a bracket such as the Seaward unit depicted on the Watertribe site - 
two bolts or tapping screws mount the bracket into the cut off end of the 
kayak. I think this was similar to my VCP rudder modification on my 
Nordkapp.

http://victoriakayaker.blogspot.com/2007/05/death-by-thousand-scratches-doug-lloyd.html

The pin type of rudder mount, like the Feathercraft rudder (Seaward does a 
pin-style too, as does Necky, Current Designs, etc.) needs a factory 
end-pour and/or rudder-specific area to place the pin rudder and the 
retaining washer on a horizontal plane. This last point being why I thought 
about the welded bracket that mounts on to the end of many strip kayaks to 
give them a outboard rudder mount for a pin-style rudder, independent of the 
need for modifications. I did pick up a nicer piece of hardware similar to 
the strip-kayak style mount, but nicer looking. I got mine from Ronstan:

http://www.des-boots-service.de/images/71.332.501.jpg

I'll modify it for kayak rudder use. I think it is for a tiller or some such 
thing. It's anodized aluminum, and not cheap. I may still need a bit of an 
end pour to toughen up the rear end of the kayak. The neat thing about an 
outboard rudder mount is I don't need to cut the end of the kayak off.

I had a close look at rudders at the Ladysmith Paddlefest today. The Kajak 
rudder looked like the best concept for a rudder, as it pulls straight back 
onto the rear deck without the need to flip it over-stern. It seemed a bit 
flimsy and didn't pull down all the way into the water straight vertically 
(not good if your going over kelp a lot). P&H had a neat concept in rudders 
too, with a rudder that dropped down when deployed, dropping down much lower 
than overstern rudders. It was expensive and didn't look well engineered, 
though it did make an ordinary length rudder into a deeper draft one. It 
also doesn't flip overstern, so would be left sticking straight up when not 
deployed.

The SmartTrack rudder looked good to, but wasn't deep draft and also stuck 
straight up vertically when not deployed.

The Feathercraft rudder looked like the technically most superb rudder, with 
a foil blade and fantastic CNC machining/smooth deployment.

But for overall ruggedness and mounting durability, I really liked the 
Seaward rudders. The newer Cosma kayak from Seaward had the neatest rudder 
deployment system I have ever seen, with an uphaul/downhaul line running 
beside the cockpit coming in a molded channel. If worked flawlessly compared 
to the Delta system which was similar in concept but stiff to use. The 
Seaward unit included an additional small pulley for the uphaul line (I 
think) on the rudder than smoothed things out.

http://www.mec.ca/Products/product_detail.jsp?FOLDER%3C%3Efolder_id=2534374302700757&PRODUCT%3C%3Eprd_id=845524442507567

Neat for rudder users, as one won't have to turn backwards to haul up the 
rudder when heading into shore. I may even add this system and a Seaward 
rudder to my Nordkapp build.I've busted two or so VCP plastic rudders over 
the years, and don't like them when sand gets in the mechanism. I will 
probably do a rudder, as well as a skeg, as does the Poin65 kayaks - best of 
both worlds, with some redundancy in case of failure of one or the other.

And, I did look at a none-ruddered kayak, BTW. Nigel's Silhouette by Seaward 
was exceptionally well made and looked perfect for a low-volume rough water 
machine. I fit into it with my new, post surgery weight, and was pleased 
with the controlled fit. I'll have to try it with my gear on later.

My daughters tried out sit-on-tops and fell in love with them. Plastic, it 
is.

Dubside was there with his black Feathercraft, wearing his custom black 
Kokatat drysuit. I asked him if he was modeling Freya Hoffmeister. And no, 
he didn't have a rudder. :-)

Doug Lloyd


>> Then, tape the rear end of the kayak with masking tape, before
>> sawing off the extreme end, to avoid chipping the gelcoat.
>>
>> Take care to get the surface vertical and at right angles to
>> the length of the boat. Looks prettier that way!
>
> Steve Isaac at Watertribe has done this kind of modification, cutting the
> narrow tip off before installing Seaward rudder:
> http://www.watertribe.org/Magazine/2003_1January/IsaacGottaHaveARudder.asp
>
>> And I would use heftier bolts/screws in the two upper holes!
>
> I'm confused. Seaward bracket needs only 2 holes, so one would be the 
> lower
> hole, and another one, respectively, "upper".
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From: Tord Eriksson <tord_at_tord.nu>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sun, 13 May 2007 13:19:04 +0200
On Sunday 13 May 2007 07:13, Doug wrote:

(snip)

> The pin type of rudder mount, like the Feathercraft rudder (Seaward does
> a pin-style too, as does Necky, Current Designs, etc.) needs a factory
> end-pour and/or rudder-specific area to place the pin rudder and the
> retaining washer on a horizontal plane. This last point being why I
> thought about the welded bracket that mounts on to the end of many strip
> kayaks to give them a outboard rudder mount for a pin-style rudder,
> independent of the need for modifications. I did pick up a nicer piece
> of hardware similar to the strip-kayak style mount, but nicer looking. I
> got mine from Ronstan:
>
> http://www.des-boots-service.de/images/71.332.501.jpg

Looks very durable!
>
> I'll modify it for kayak rudder use. I think it is for a tiller or some
> such thing. It's anodized aluminum, and not cheap. I may still need a
> bit of an end pour to toughen up the rear end of the kayak. The neat
> thing about an outboard rudder mount is I don't need to cut the end of
> the kayak off.

Tapping the rear of the kayak would tell if it needs a pour or not. Dead
sound means massive end, of course :-)!

> I had a close look at rudders at the Ladysmith Paddlefest today. 

(snip)

> But for overall ruggedness and mounting durability, I really liked the
> Seaward rudders. The newer Cosma kayak from Seaward had the neatest
> rudder deployment system I have ever seen, with an uphaul/downhaul line
> running beside the cockpit coming in a molded channel. If worked
> flawlessly compared to the Delta system which was similar in concept but
> stiff to use. The Seaward unit included an additional small pulley for
> the uphaul line (I think) on the rudder than smoothed things out.
>
> http://www.mec.ca/Products/product_detail.jsp?FOLDER%3C%3Efolder_id=2534
>374302700757&PRODUCT%3C%3Eprd_id=845524442507567
>
> Neat for rudder users, as one won't have to turn backwards to haul up
> the rudder when heading into shore. I may even add this system and a
> Seaward rudder to my Nordkapp build.

Sounds like an excellent system, almost as good as the old one on Kleppers
(the new looks very much like Feathercraft's).

(snip)

> Doug Lloyd

I once saw an unusual arrangement, on a kayak in the UK, of twin skegs, 
mounted to a shaft running over the rear of the kayak itself, so one 
finlike skeg per side, like two miniature leeboards.

Seems as foolproof system there can be, as if they get entangled in kelp,
or something, they are within easy reach for a friend in another kayak. 
Totally remotely operated, of course! Picture here:

Arrgh! Foldingkayaks . org is down !!! No picture just now!

> > Steve Isaac at Watertribe has done this kind of modification, cutting
> > the narrow tip off before installing Seaward rudder:
> > http://www.watertribe.org/Magazine/2003_1January/IsaacGottaHaveARudder
> >.asp
> >

Yeah, looks really good, doesn't it?!

> >> And I would use heftier bolts/screws in the two upper holes!
> >
> > I'm confused. Seaward bracket needs only 2 holes, so one would be the
> > lower
> > hole, and another one, respectively, "upper".

My mistake, sorry!

Tord
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From: Tord Eriksson <tord_at_tord.nu>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sun, 13 May 2007 13:53:47 +0200
Hi all,

Missing link to photo of the twin skegs:

http://foldingkayaks.org/gallery/Skye%2C-Scotland%2C-2004/Folkay55?full=1
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From: Tord Eriksson <tord_at_tord.nu>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Mon, 14 May 2007 00:21:18 +0200
This is quite neat, with minimum
'damage' to the boat (no holes at all):

http://ph.groups.yahoo.com/group/sailing_canoes/photos/view/60ca?b=1

Don't know how well it worked in practice ...

Tord

PS Our own, which you probably could copy:

http://foldingkayaks.org/gallery/Rudder-modifications

If you click on the pictures twice they turn into maximum size
(thumb-normal-large)!

The extra straps improved things a lot:
http://foldingkayaks.org/gallery/Rudder-modifications/Rudder_with_reinforcements?full=1
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From: Doug Lloyd <douglloyd_at_shaw.ca>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sun, 13 May 2007 09:08:03 -0700
Thanks for the input Tord (et all).

I said:
>> But for overall ruggedness and mounting durability, I really liked the
>> Seaward rudders. The newer Cosma kayak from Seaward had the neatest
>> rudder deployment system I have ever seen, with an uphaul/downhaul line
>> running beside the cockpit coming in a molded channel. If worked
>> flawlessly compared to the Delta system which was similar in concept but
>> stiff to use. The Seaward unit included an additional small pulley for
>> the uphaul line (I think) on the rudder than smoothed things out.
>>
>> http://www.mec.ca/Products/product_detail.jsp?FOLDER%3C%3Efolder_id=2534
>>374302700757&PRODUCT%3C%3Eprd_id=845524442507567

It's hard to see in the MEC website picture, but the uphaul/downhaul line 
are routed through the kayak, under the rear deck - super sano. Her's a 
better view for you rudder junkies:

http://www.seawardkayaks.com/paddlersiderdsdefault.aspx

Gotta love those Seaward guys - rugged, gas-style rudder peddels, workable 
paddlefloat rescue straps, UHMW keel guards, some locking hatch covers, and 
new, well-executed Thermoformed kayaks.I take a lot of my design-cues from 
them. No affiliation. The Nigel Foster designed Silhouette from Seaward I 
sat in wasn't vacume bagged, but appeared soild, stiff, and well-finished. I 
take it their vetran crew must have a lot of skill to keep these hand-laid 
kayaks as light and straong as they are.

Tord said:
> I once saw an unusual arrangement, on a kayak in the UK, of twin skegs,
> mounted to a shaft running over the rear of the kayak itself, so one
> finlike skeg per side, like two miniature leeboards.

Yes, I remember that picture link being posted here before on Paddlewise. 
Does have some merit, but cumbersome and not deep drfaft enough for me.

And:
>> > Steve Isaac at Watertribe has done this kind of modification, cutting
>> > the narrow tip off before installing Seaward rudder:
>> > http://www.watertribe.org/Magazine/2003_1January/IsaacGottaHaveARudder
>> >.asp
>> >
>
> Yeah, looks really good, doesn't it?!

He's using the large tandem kayak rudder - to big for even me. I'll go for 
the skinny, extra-long blade from Seaward. I think the idea of a rudder and 
a skeg has merit on the same kayak. I only use the rudder in extreme 
conditions or when my shoulder tendinitis flares up accutely. I've never 
used a skeg, but the concept has a lot of merit obviously - being so 
popular. I'll probably build in the new Hydro Skeg from the UK:

http://www.kari-tek.co.uk/html/skeg_systems.html

I anticipate using the skeg the majority of time (when I need directional 
control), rather than the rudder. Unless I buy a different factory-appointed 
kayak, of course. I often hear of exceptional paddlers, eventually lamenting 
their lack of a rudder under certain, exhausting circumstances, even in 
kayaks desiged to behave neutral. I'm not willing to take that gamble, 
normally, especially as I'm prone to modifying my own kayaks.

There were some strip build kayaks at the festival. I wasn't impressed. 
Perhaps I need to get to a wooden boat festival and see some better examples 
of workmanship.

Doug Lloyd - no affiliation with above manufactures, etc.
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From: Mark Sanders <sandmarks_at_ca.rr.com>
subject: RE: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sun, 13 May 2007 10:24:59 -0700
Well I'd seen the hydroskeg before and was impressed with the idea. Seems
the way to go with a skeg. But what about that Skeg/Rudder combo? Sound like
the best of both worlds, but I'd hate for that to get stuck on some long
paddle. I hear a lot of people complain about the corporate nature of kayak
builders these days, but it seems someone's coming up with inovative designs
and improvements. I would think people would learn from the bike world that
there's always money in a new mouse trap. Every time I watch the geyser of
water shoot from my kayak, I can't believe there aren't more people out
there making and selling a cheap electric bilge pump system.

Mark Sanders
www.sandmarks.net

> -----Original Message-----
> From: owner-paddlewise_at_paddlewise.net
> [mailto:owner-paddlewise_at_paddlewise.net]On Behalf Of Doug Lloyd

 http://www.kari-tek.co.uk/html/skeg_systems.html
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From: Doug Lloyd <douglloyd_at_shaw.ca>
subject: Re: [Paddlewise] [PaddleWise] Rudder mounting
Date: Sun, 13 May 2007 20:39:35 -0700
I'm not sure about the SRS system either - that's why I was thinking a 
traditional rudder and the seperate HydroSkeg. I'll wait for more reviews of 
the SRS. Like you say, it could be a real problem if the fin malfunctioned 
in the rudder mode. Still, it's kind of neat to see these new developments - 
even if they are expensive.


> Well I'd seen the hydroskeg before and was impressed with the idea. Seems
> the way to go with a skeg. But what about that Skeg/Rudder combo? Sound 
> like
> the best of both worlds, but I'd hate for that to get stuck on some long
> paddle. I hear a lot of people complain about the corporate nature of 
> kayak
> builders these days, but it seems someone's coming up with inovative 
> designs
> and improvements. I would think people would learn from the bike world 
> that
> there's always money in a new mouse trap. Every time I watch the geyser of
> water shoot from my kayak, I can't believe there aren't more people out
> there making and selling a cheap electric bilge pump system.
>
> Mark Sanders
> www.sandmarks.net
>
>> http://www.kari-tek.co.uk/html/skeg_systems.html
>
Doug L 
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