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From: Dave Bishop <bishopd_at_jps.net>
subject: [Paddlewise] Rudder Cable Replacement
Date: Fri, 22 Jun 2007 20:06:37 -0700
Hi Guys,

I know from my years of digesting most of the good info that abounds on
Paddlewise, that there are probably some good suggestions for a "do it
yourself" guy, like most of you, about how to secure the loops in the rudder
end of the cables.  Maybe there are some special "tricks" that help in doing
this job..........  hmm???

Several months ago there was  quite a thread about throw ropes and tow ropes,
including thoughts about most appropriate diameters and kinds of line
available today.  I recall some comments about a new synthetic line that was
very strong even in a very small diameter.  Can't remember its name, but
believe it was (if you'll pardon the expression) a four letter word beginning
with the letter "s".   I believe there was some comment that this stuff could
well be used  for rudder cables.

As Derek usually concludes.........  "Any thoughts?"

Ol' Dave
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From: alex <al.m_at_3web.net>
subject: Re: [Paddlewise] Rudder Cable Replacement
Date: Fri, 22 Jun 2007 20:52:21 -0700
>how to secure the loops in the rudder
> end of the cables.  Maybe there are some special "tricks" that help in
doing
> this job

You haven't asked at Home Depot yet, I guess. Get a pack of 1/16" "cable
crimps" for $2 or so, plus "crimping tool" for $12 or 15 - don't remember.
That tool is also used for cutting bolts and stripping the insulation off
electrical wires - it has many different holes and notches on the jaws.
Crimps are aluminum, those your orginal are most likely copper, but I don't
think this matters.  Both will corrode with time. Some kayaking and marine
stores might have them in copper. I couldn't open that original copper
crimps with chisel or other tools known to me, or may be I didn't know the
right tool, and simply cut the loops with copper crimps.

> there was  quite a thread about throw ropes and tow ropes,
> including thoughts about most appropriate diameters and kinds of line
> available today.  I recall some comments about a new synthetic line that
was
> very strong even in a very small diameter.

Tow ropes and throw ropes can be thick.  They need to be strong, while
tensile deformation in those applications is way less important that for
rudder lines. I am not sure that even the best synthetic line of 1/16"
diameter will still not stretch too much for a rudder line.
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From: <cholst_at_bitstream.net>
subject: Re: [Paddlewise] Rudder Cable Replacement
Date: Mon, 25 Jun 2007 12:13:07 -0500 (CDT)
Why do tow ropes need to be especially strong? Personally, I'd rather have
the tow rope as the weakest link rather than the cam cleat on my deck --
or my waist, if I were doing a waist tow. How many pounds of resistance is
there when towing a kayak and paddler at 3-4 knots? It can't be enough to
worry about the the strength of the typical tow line. Matt, you must have
some figures on this.

Chuck Holst

> Tow ropes and throw ropes can be thick.  They need to be strong, while
> tensile deformation in those applications is way less important that for
> rudder lines. I am not sure that even the best synthetic line of 1/16"
> diameter will still not stretch too much for a rudder line.
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From: Michael Daly <michaeldaly_at_greatlakeskayaker.ca>
subject: Re: [Paddlewise] Rudder Cable Replacement
Date: Mon, 25 Jun 2007 15:39:43 -0400
cholst_at_bitstream.net wrote:
> Personally, I'd rather have
> the tow rope as the weakest link rather than the cam cleat on my deck --
> or my waist, if I were doing a waist tow.

Me too.  There's nothing like a broken spine to ruin your day :-)

> How many pounds of resistance is
> there when towing a kayak and paddler at 3-4 knots?

Not much.  A selection of Sea Kayaker magazine test results shows 
maximum drag at four knots to be about 6.5 lb for the worst kayak they 
tested (drag figures are estimated from Kaper/Taylor, of course).

However, a wave can increase this dynamically, as can impact of the 
towed kayak with a floating or stationary object.  The actual peak force 
in those cases depends on the flex in the line (or bungie, if you put 
that in line with the rope).

If you also want to use a tow rope as a rescue rope (lifting a paddler 
out of water, for example - think of WW rescue scenarios applied to sea 
kayaks) you will want considerable strength.

Mike
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From: Dave Kruger <kdruger_at_pacifier.com>
subject: Re: [Paddlewise] Rudder Cable Replacement
Date: Fri, 22 Jun 2007 20:56:43 -0700
Dave Bishop wrote:

> how to secure the loops in the rudder end of the cables.

If they are metal cable, go to the marine supply store and get some little 
copper sleeves to fit the cable.  Run the cable through one side of the 
sleeve, form the loop, and run the end through the other side of the 
sleeve.  Crunch it closed with vise grips, or use the tool at the marine 
store.  Some folks like to pre-thread some shrink tubing, and then cover 
the bare end of the cable with it.


-- 
Dave Kruger
Astoria, OR
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From: Michael Daly <michaeldaly_at_greatlakeskayaker.ca>
subject: Re: [Paddlewise] Rudder Cable Replacement
Date: Sat, 23 Jun 2007 00:34:55 -0400
Dave Bishop wrote:

> believe it was (if you'll pardon the expression) a four letter word beginning
> with the letter "s".   I believe there was some comment that this stuff could
> well be used  for rudder cables.

You may be thinking of Spectra (in Europe often known as Dyneema). 
However, that's not used for rudder cables.  However, Kevlar cables are 
used in some kayaks - I think Boreal Designs is one company that's using 
it.  I think you can get appropriate Kevlar line in a fishing store - in 
some form of braided line used for catching submarines or something. 
Just make sure it's stronger than what you can leg press.

Mike
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From: alex <al.m_at_3web.net>
subject: Re: [Paddlewise] Rudder Cable Replacement
Date: Mon, 25 Jun 2007 12:01:05 -0700
>How many pounds of resistance is
there when towing a kayak and paddler at 3-4 knots? It can't be enough to
worry about the the strength of the typical tow line.

Can be still more than the resistance created by partially deflected rudder
blade at approximately same speeds.
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From: Matt Broze <marinerkayaks_at_msn.com>
subject: Re: [Paddlewise] Rudder Cable Replacement
Date: Mon, 25 Jun 2007 21:06:58 -0700
 Chuck <cholst_at_bitstream.net> wrote:


>>>>>>>>>>Why do tow ropes need to be especially strong? Personally, I'd
rather have the tow rope as the weakest link rather than the cam cleat on my
deck -- or my waist, if I were doing a waist tow. How many pounds of
resistance is there when towing a kayak and paddler at 3-4 knots? It can't
be enough to worry about the the strength of the typical tow line. Matt, you
must have some figures on this.<<<<<<<<<<

I agree with this to a point but too thin a tow rope tends to tangle too
easily and it is more likely to cut hands and such. Too heavy a tow line
(even if nylon) doesn't stretch enough on its own to absorb shocks during
towing (for everyone's comfort and the abuse the cleat or ones waist takes).
Some shock cord can be added to solve that problem with too heavy a line
though. I've settled on 3/16" nylon solid braid as the best compromise, good
stretch, not too abrasive a weave, and lots stronger than it needs to be
(but the stretch helps keep the shocks to ones body or other equipment
within reason, unless in the surf (in which case any tow line is very
problematic). In the surf what worked best for me was to hold the line in my
hand on the paddle and drop the line (with a float on it) whenever I'd be
surfed away. Then I'd circle back and pick it up again until the next ride
would make me drop it again.

Just look at any Sea Kayaker magazines kayak tests to know how many pounds
of drag a hull has at towing speeds. Most are in the 4 pound range at 4
knots and in the 2 pound range at a more reasonable 3 knot towing speed. Of
course, starting shocks and shocks to the line due to waves will probably
more than double that at times. Still 20 to 40 pound fishing line would
probably be adequate if it didn't tangle so easily and increase the risk of
cutting your hands (or being cut by a sharp rudder part).


Matt Broze
www.marinerkayaks.com  
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