Re: [Paddlewise] Sound of one hull cracking...

From: John Winters <735769_at_ican.net>
Date: Tue, 28 Apr 1998 06:43:22 -0400
Bob wrote;



I have only launched the boat from knee deep water till this weekend,
when I took it to the beach where I "Seal Launched" of the sand into
1 foot seas. The action of flexing the hull from sitting on the sand,
then lifting the boat has created huge cracks in the clear gelcote.
The cracks are 3 or 4 feet long and substantial enough to have flakes
of gelcote fall out.

In addition there are other worsening cracks in the the deck above
the rear bulkhead.

This sounds like a defective gelcote? When I press on the hull, I
hear the sound of one hull cracking!

(SNIPS)

I am not fond of carbon fiber where there will be impact or large localised
loads. When it breaks it really breaks unlike Kevlar that has greater
tolerance to impact. The problem with many of these hi-tech materials is
that they require careful engineering. I remember when Kevlar first came
along and people tried to build boats using regular polyester resins. What
a disaster! It is important to match all the materials. These days builders
are more savvy and use flexible vinylesters and flexible gel coats. Even
so, things go wrong.

The problem with Bob's boat sounds (but may not be) like a rigid polyester
gel coat or maybe even an incompatible gel coat (incompatible with the
laminating resin). One really has to see the thing to form a reliable
assessment though. I would like to know  what resin was used to build the
boat and what gel coat. Of course, for the lay person this isn't much help.
But at least one should know if the resin was epoxy, vinyl ester or iso or
orthopthalic polyester. If it is one of the latter two then I would be
upset.

Properly built carbon boats are remarkably strong especially when matched
to the proper core material and with the fibers properly oriented. Usually
they are made from epoxy pre-pregs vacuum and heat cured under pressure. I
had a canoe that was built that way and it was truly remarkable. One of the
great sins is to use the mixed materials (carbon/Kevlar) cloth. It looks
sexy but the result is poor.

As Hank Hays says, "Carbon is not all it's cracked up to be"

Cheers,
John Winters
Redwing Designs
Specialists in Human Powered Watercraft
http://home.ican.net/~735769/



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Received on Wed Apr 29 1998 - 06:37:40 PDT

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