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From: <Blankibr_at_aol.com>
subject: [Paddlewise] hatch fasteners
Date: Tue, 31 Dec 2002 12:22:08 EST
Chuck is snipped:  A fellow in our kayak club made a stich-and-glue kayak in 
which the hatch covers are held down by internal bungees.

I tested a prototype kayak with this rig and during a cowboy rescue, my skirt 
caught the hatch and it is now in Davey Jones' Locker.  I recommended they 
use a different system, despite the good looks.

Brian Blankinship

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From: Chuck Holst <cholst_at_bitstream.net>
subject: RE: [Paddlewise] hatch fasteners
Date: Sat, 28 Dec 2002 11:06:32 -0600
>>
Anyone out there have a good solution for hatch fastener systems? I have a
Pygmy Coho into which I am now (reluctantly after one season of use) going
to put bulkheads/hatches. I'm a little leary of Pygmy's system of cams and
straps. Any ideas out there?    Thanks! Mike O'B
>>

A fellow in our kayak club made a stich-and-glue kayak in which the hatch 
covers are held down by internal bungees. Two wooden hooks are built into 
opposite sides of the hatch cover or the hatch and a mating bungee loop is 
mounted opposite each hook. When fastening the hatch cover, first place one 
bungee loop over its matching hook, then do the same with the other while 
stretching it. Let go, and the cover will snap into place. To remove the 
cover, pull it up against the tension of the bungee cord, reach inside, and 
unhook the bungee.

I'm sure this method applies more downward pressure on the hatch seal than 
any strap system. The builder says he has never had a leak when rolling. 
Also, using this system gives a cleaner (uncluttered) deck. I thought it 
was very ingenious the first time I saw it. I still do.

Chuck Holst


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From: Michael Daly <michaeldaly_at_rogers.com>
subject: Re: [Paddlewise] hatch fasteners
Date: Sat, 28 Dec 2002 17:23:56 -0500
From: "Chuck Holst" <cholst_at_bitstream.net>

> A fellow in our kayak club made a stich-and-glue kayak in which the hatch 
> covers are held down by internal bungees. [...]

John Winters has a similar system in his personal QCC.  However, he uses 
light line rather than bungie and the end of the line is attached to a
cleat in the cockpit.  The cover is permanently attached to the line.
He puts stuff into the compartment and then cinches in the line from
the seat. Both front and rear hatch covers have this system.  That
means the line passes thru a hole in the bulkhead, but he says the 
leakage in not significant.

> I'm sure this method applies more downward pressure on the hatch seal than 
> any strap system. The builder says he has never had a leak when rolling. 
> Also, using this system gives a cleaner (uncluttered) deck. I thought it 
> was very ingenious the first time I saw it. I still do.

The lack of straps etc on the deck does give a clean look.  In John's case,
however, without the bungie, the tension is either on or off.  If there's
something inside the compartment that the line goes around when tightened 
and that item shifts when paddling, the line could loosen.  He'd have to
be careful when packing.

I can imaging a combination of line and bungie could solve this and I 
sort of like the line release in the cockpit.  The holes in the bulkhead
are not a problem, IMHO, since they allow the air pressure to equalize
with temperature change and if the hole is tight, little water will go
thru.  That could give an even tighter seal than the bungie alone,
since you wouldn't have to leave it slack enough to pry up the hatch
cover to open.

Mike
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From: John Fereira <jaf30_at_cornell.edu>
subject: RE: [Paddlewise] hatch fasteners
Date: Thu, 02 Jan 2003 08:03:21 -0500
At 11:06 AM 12/28/02 -0600, Chuck Holst wrote:
> >>
>Anyone out there have a good solution for hatch fastener systems? I have a
>Pygmy Coho into which I am now (reluctantly after one season of use) going
>to put bulkheads/hatches. I'm a little leary of Pygmy's system of cams and
>straps. Any ideas out there?    Thanks! Mike O'B
> >>
>
>A fellow in our kayak club made a stich-and-glue kayak in which the hatch
>covers are held down by internal bungees. Two wooden hooks are built into
>opposite sides of the hatch cover or the hatch and a mating bungee loop is
>mounted opposite each hook. When fastening the hatch cover, first place one
>bungee loop over its matching hook, then do the same with the other while
>stretching it. Let go, and the cover will snap into place. To remove the
>cover, pull it up against the tension of the bungee cord, reach inside, and
>unhook the bungee.

The under deck bungee system is real nice and I used the technique for my 
Outer Island.

However, a *flush hatch* using under deck bungees would be 
problematic.  For a flush hatch a lip needs to be built under the deck for 
the hatch to rest and building that lip will be difficult once the deck and 
hull are attached.  It might be possible to build the lip in two pieces and 
clamp it to the underside of the deck, then fill in the gaps.

For my Northbay I made semi-flush hatch covers.  I built lips under the 
deck for the hatch covers to rest but once I added foam weather stripping 
for a seal, the cover actually rested a bit above the rest of the deck.  I 
ended up cutting out some 1/2" wide rings out of plywood and gluing them 
onto the deck around the edge of the hatch opening.  Then I used two 
bungies crossed over the hatch cover (like Seaward does with their hatches) 
to hold the hatch cover down.  It seems to work well and looks pretty 
nice.  You can sort of see what it looks like here: 
http://caddis.mannlib.cornell.edu/paddle/northbay/mynb1.jpg


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From: firefly <firefly_at_eatel.net>
subject: [Paddlewise] RedoingDeckFittings
Date: Tue, 31 Dec 2002 11:53:17 -0600
I saw an article in the recent Sea Kayaker Magazine about replacing some of
the bungee cord deck fittings on your boat with more durable straps. I think
my VCP Avocet is a prime candidate for this type of upgrade. The smart Brits
who made the boat have underdeck protection where the screws go in. Here's
my question: What types of strapping materials, and when I install them, do
I need to make tiny grommets to keep the material from tearing? They'd have
to be really small grommets. Or, can I just screw the screws right through
the straps? If I do that, wouldn't the material eventually wear away at the
attachment points? Thanks, Marsanne
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From: John Fereira <jaf30_at_cornell.edu>
subject: Re: [Paddlewise] RedoingDeckFittings
Date: Thu, 02 Jan 2003 08:18:33 -0500
At 11:53 AM 12/31/02 -0600, firefly wrote:
>I saw an article in the recent Sea Kayaker Magazine about replacing some of
>the bungee cord deck fittings on your boat with more durable straps. I think
>my VCP Avocet is a prime candidate for this type of upgrade. The smart Brits
>who made the boat have underdeck protection where the screws go in. Here's
>my question: What types of strapping materials, and when I install them, do
>I need to make tiny grommets to keep the material from tearing? They'd have
>to be really small grommets. Or, can I just screw the screws right through
>the straps? If I do that, wouldn't the material eventually wear away at the
>attachment points? Thanks, Marsanne

You can buy a grommet maker to do this. It's a little kit that consists of 
a small metal tube with one end sharpened for making the holes,  a tool 
consisting of two parts for installing the grommet, and a bunch of brass 
grommets.  Should cost about $12.

However, I just put the screws through the straps.  I figure even if it 
eventually does wear through the webbing is real cheap and replacing it 
ever couple of years isn't a big deal.  The trick, however is to make a 
hole in the webbing using a soldering iron.  That makes a nice round hole 
with the edges melted and keeps it from fraying.

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From: <FoldingBoats_at_aol.com>
subject: Re: [Paddlewise] RedoingDeckFittings
Date: Thu, 2 Jan 2003 13:15:24 EST
In a message dated 1/2/2003 8:22:44 AM Eastern Standard Time, 
jaf30_at_cornell.edu writes:

> ... However, I just put the screws through the straps.  I figure even if it 
> eventually does wear through the webbing is real cheap and replacing it 
> ever couple of years isn't a big deal.  The trick, however is to make a 
> hole in the webbing using a soldering iron.  That makes a nice round hole 
> with the edges melted and keeps it from fraying. ...

I have very negative experience with grommets in webbing straps under any 
significant loads: The holes for the grommets reduce the effective 
(loadbearing) width of the webbing straps, causing the grommets to tear out. 
I did experiment with melted holes, but found that this only improves the 
situation partially. 

I have had best success not using grommets at all, instead opening the weave 
of the strap with an awl (or marlinespike) without damaging it. I routinely 
(pop and straight) rivet webbing straps and also screw them to surfaces 
(mostly wood), underlaying the (brass!) screws with (brass!) washers (from 
the same section of the hardware store) -- round head screws work with 
regular flat washers, I prefer countersunk screw heads and the specialized 
washers that go with them for this type of application. Stainless screws will 
work, of course, if you can find them in the appropriate size and shape at a 
decent price.

Best regards,
Ralph

Ralph C. Hoehn
Ralph_at_Atlatl-Kayaks.com / Ralph_at_PouchBoats.com
www.Atlatl-Kayaks.com / www.PouchBoats.com
phone: +1-203-324-0901

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From: John Fereira <jaf30_at_cornell.edu>
subject: Re: [Paddlewise] hatch fasteners
Date: Thu, 02 Jan 2003 08:10:49 -0500
At 12:22 PM 12/31/02 -0500, Blankibr_at_aol.com wrote:
>Chuck is snipped:  A fellow in our kayak club made a stich-and-glue kayak in
>which the hatch covers are held down by internal bungees.
>
>I tested a prototype kayak with this rig and during a cowboy rescue, my skirt
>caught the hatch and it is now in Davey Jones' Locker.  I recommended they
>use a different system, despite the good looks.

Even with internal bungies you're still going to want to attach a separate 
line under the deck to tether the hatch cover.  I'd be more concerned about 
the hatch even opening during a reentry than losing the hatch cover.

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From: Chuck Holst <cholst_at_bitstream.net>
subject: RE: [Paddlewise] hatch fasteners
Date: Wed, 1 Jan 2003 15:32:46 -0600
>>
Chuck is snipped:  A fellow in our kayak club made a stich-and-glue kayak 
in
which the hatch covers are held down by internal bungees.

I tested a prototype kayak with this rig and during a cowboy rescue, my 
skirt
caught the hatch and it is now in Davey Jones' Locker.  I recommended they
use a different system, despite the good looks.

Brian Blankinship
>>

I wouldn't expect this to happen if the hatch cover were flush with the 
deck or a fairly strong pair of bungees were used. As I recall, the one I 
looked at required a fairly strong pull to open the hatch far enough to to 
unhook the bungee.

Chuck Holst


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From: <Rcgibbert_at_aol.com>
subject: Re: [Paddlewise] hatch fasteners
Date: Thu, 2 Jan 2003 15:19:50 EST
In a message dated 1/2/2003 1:16:16 PM Central Standard Time, 
cholst_at_bitstream.net writes:


> A fellow in our kayak club made a stich-and-glue kayak 
> in
> which the hatch covers are held down by internal bungees.
> 
> I tested a prototype kayak with this rig and during a cowboy rescue, my 
> skirt
> caught the hatch and it is now in Davey Jones' Locker.  I recommended they
> use a different system, despite the good looks.
> 
> Brian Blankinship
> >>
> 
> I wouldn't expect this to happen if the hatch cover were flush with the 
> deck or a fairly strong pair of bungees were used. As I recall, the one I 
> looked at required a fairly strong pull to open the hatch far enough to to 
> unhook the bungee.
> 

I was present at a Deep Water Rescue practice and the act of a rescuee 
leveraging off the hatch cover made it open up by slipping one or two of the 
tension pegs and the hatch shipped a few gallons of water. The day before my 
wife saw the internal bungie system in use. A rescuee's hand pushed in the 
lid and the kayak recieved a few US gallons, enough to cause the kayak to 
pirouette. For these reasons I prefer the VCP or Kayak sport hatches. There 
may be ways to make a pretty boat have a complimentary hatch system with 
security in mind. The ones listed above didn't generate my confidence.

Happy New Year,

Rob G

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From: <FoldingBoats_at_aol.com>
subject: Re: [Paddlewise] hatch fasteners
Date: Thu, 2 Jan 2003 16:20:01 EST
>>
Chuck is snipped: A fellow in our kayak club made a stich-and-glue kayak in 
which the hatch covers are held down by internal bungees.

I tested a prototype kayak with this rig and during a cowboy rescue, my skirt 
caught the hatch and it is now in Davey Jones' Locker.  I recommended they 
use a different system, despite the good looks.

Brian Blankinship
>>

In a message dated 1/2/2003 2:16:20 PM Eastern Standard Time, 
cholst_at_bitstream.net writes:

I wouldn't expect this to happen if the hatch cover were flush with the deck 
or a fairly strong pair of bungees were used. As I recall, the one I looked 
at required a fairly strong pull to open the hatch far enough to unhook the 
bungee.

RalphH:

I cut the fore and aft hatches on my S&G "Yare" adaptation out of the deck 
material (after installation), glued internal rims under (!) the edges, 
equipped the cutouts with athwartships handles (partially to reestablish the 
camber of the deck) and hold them down with tight bungees strung from the 
underside of the hatch covers to wooden hooks on the keel line. No manner of 
abuse has ripped them off over the last 8 years (heck, I can hardly open them 
when I want to! :-) and mere foam weather stripping serves as an almost 
perfect seal even when I'm paddling hull under for extended periods. 

It's not this system that's bad, but the execution needs to be worked out 
with a bit of care and planning.

Best regards,
Ralph

Ralph C. Hoehn
Ralph_at_Atlatl-Kayaks.com / Ralph_at_PouchBoats.com
www.Atlatl-Kayaks.com / www.PouchBoats.com
phone: +1-203-324-0901
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