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From: Keith Wrage <keith.wrage_at_charter.net>
subject: [Paddlewise] if not AL, how about wood?
Date: Fri, 28 Feb 2003 07:53:36 -0600
I think there is a wealth of experience and knowledge in the PW group so 
hopefully you can all shed some light on this...

In general, what is your opinion of the stitch-n-glue wood/fiberglass 
kayaks?  I'm thinking of boats from kits like those from CLC or Pygmy.  I 
believe these are the two largest producers of such kits, but there are 
others.

In addition to the general "what is your overall opinion" question, here 
are a couple of specifics:
1) the kits seem to weigh in 10-15% lighter than a typical all fiberglass 
boat.  Is this due to less overall strength or lighter materials (the 
lightweight wood core rather than solid layers of fiberglass)?

2) as a 250 lb paddler, I'm concerned about the strength of the boats - in 
particular the deck.  I once tried on someones wooden boat - and when I 
(gently) planted my backside on the deck just behind the coaming in order 
to slide into the cockpit, there was a distinct creaking/crunching sound 
from the deck...the guy said it was nothing but I still wonder if that type 
of construction would handle my less than gentle paddle-float recoveries on 
the back deck.

For someone who enjoys woodworking, these seem to be a great way to get a 
lightweight, custom boat for about 1/2 or 1/3 of the cost of a fiberglass 
boat (plus the labor...but I see this as a welcome winter diversion).  As 
someone with smaller children, the idea of building a triple sounds like a 
way to share the sport with them - and increase the amount of time spent 
paddling.  You also frequently hear the advice that a double or a triple on 
group trips is a great safety tool in terms of hauling an incapacitated or 
weak paddlers.

Thanks in advance for your opinions,
Keith

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From: WhiteRabbit <whiterabbit_at_empowering.com>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Fri, 28 Feb 2003 13:00:28 -0600
As a 230 pound paddler of a CLC 18'  Chesapeake that I built two years ago:.

> 1) the kits seem to weigh in 10-15% lighter than a typical all fiberglass
> boat.  Is this due to less overall strength or lighter materials (the
> lightweight wood core rather than solid layers of fiberglass)?

The wood core is lighter than fiberglass.  However, unless you are
experienced in using epoxy your first boat will probably weigh ~ 5 pounds
more than the advertised weight due to inefficient use of epoxy.  The wood
may be more prone to puncture type of damage, but otherwise appears to stand
up to anything a fiberglass boat would endure.

>
> 2) as a 250 lb paddler, I'm concerned about the strength of the boats - in
> particular the deck.  I once tried on someones wooden boat - and when I
> (gently) planted my backside on the deck just behind the coaming in order
> to slide into the cockpit, there was a distinct creaking/crunching sound
> from the deck...the guy said it was nothing but I still wonder if that
type
> of construction would handle my less than gentle paddle-float recoveries
on
> the back deck.

The back deck of my 18' boat is one piece of plywood bent in an arch.  It is
quite strong.  There is a bulkhead right behind the seat that helps support
that area.  The area of the rear deck around where the hatch is cut out is
not as strong, but has proven strong enough for general use. There is a thin
rib on each side of  the hatch that goes from gunwale to gunwale.   Of
course with a home built strength depends on the abilities of the builder.
I made sure the bulkhead had generous fillets where it meets the deck and
hull.  I don't get creaks and groans from the kayak.  One of the beauties of
wood kayaks is that you can modify them to meet your needs.  If you are
really worried about the rear deck you can add a couple of stringers, or add
fiberglass tape to the joints when you put in the rear bulkhead.

>
> For someone who enjoys woodworking, these seem to be a great way to get a
> lightweight, custom boat for about 1/2 or 1/3 of the cost of a fiberglass
> boat (plus the labor...but I see this as a welcome winter diversion).  As
> someone with smaller children, the idea of building a triple sounds like a

One issue of building these in the winter is the epoxy fumes.    The epoxy
likes temperatures in the 50's or above.  Especially with children in the
house, building is usually relegated to the garage.  You need a space ~ 22'
long by 10' wide   I had planned to build mine in the basement but got
relegated to the garage due to the smell of the epoxy.  I then had to wait
until the garage warmed up to proceed.

I thoroughly enjoyed building my boat and the comments that I get when I
paddle.

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From: Keith Wrage <keith.wrage_at_charter.net>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Fri, 28 Feb 2003 13:07:23 -0600
>
>One issue of building these in the winter is the epoxy fumes.

I thought the new epoxies were more or less 'fumeless' - that the sanding 
dust is the problem?  I know with the older fiberglass resins were a stinky 
lot to say the least.

Keith

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From: gabriel romeu <romeug_at_erols.com>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Fri, 28 Feb 2003 17:27:40 -0500
Keith Wrage wrote:

>>
>> One issue of building these in the winter is the epoxy fumes.
>
>
> I thought the new epoxies were more or less 'fumeless' - that the 
> sanding dust is the problem?  I know with the older fiberglass resins 
> were a stinky lot to say the least.
>
> Keith

Epoxies are pretty much nondescript in odors unlike the polyester resins 
extensively used in industry.  sanding dust is a consideration 
especially in dealing with fiberglass- this breaks up into very fine, 
very sharp particulates.
as someone mentioned before, temperature is critical in epoxy work, 
especially useful in accelerating or retarding set times if you have a 
very good control thermostats.  It is reccommended practice to apply the 
initial waterproofing coat on wood as the temperature is decreasing to 
reduce orange peeling on the surface.  Cooling will also aid in the 
absorbtion.  It is tradition in wooden boatbuilding to apply it in late 
afternoon to take advantage of natural cooling.

-- 
gabriel l romeu
± http://studiofurniture.com  Ø  http://journalphoto.org ±
± http://kayakoutfitting.org   Ø   http://furnituresociety.org ±






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From: John Fereira <jaf30_at_cornell.edu>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Sat, 01 Mar 2003 08:25:50 -0500
At 05:27 PM 2/28/2003 -0500, gabriel romeu wrote:
>Keith Wrage wrote:
>
>>>
>>> One issue of building these in the winter is the epoxy fumes.
>>
>>
>> I thought the new epoxies were more or less 'fumeless' - that the 
>> sanding dust is the problem?  I know with the older fiberglass resins 
>> were a stinky lot to say the least.
>>
>> Keith
>
>Epoxies are pretty much nondescript in odors unlike the polyester resins 
>extensively used in industry.  sanding dust is a consideration 
>especially in dealing with fiberglass- this breaks up into very fine, 
>very sharp particulates.
>as someone mentioned before, 

Many of the fillers like micro-baloons and cabosil are also very nasty.  It
is strongly recommended that respirator be worn while mixing the epoxy with
fillers and of course that rubber gloves are worn during mixing and
application of the epoxy resin.


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From: Gordon Snapp <grsnapp_at_charter.net>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Fri, 28 Feb 2003 16:38:42 -0600
> In general, what is your opinion of the stitch-n-glue wood/fiberglass
> kayaks?  I'm thinking of boats from kits like those from CLC or Pygmy.  I
> believe these are the two largest producers of such kits, but there are
> others.

I built a Chesapeake 17.  I love it.  It's fast, comfortable, and it holds a
lot of stuff.  It's also rather wide - 24" - and, from what I hear, harder
to roll than a sleeker boat.

I looked at Pygmies.  I think they are also excellent boats.  I opted for
the Chesapeake for a couple of reasons.  1) Their kayaks come with
bulkheads.  Pygmies don't.  The standard method is to use a sea sock.  They
sell bulkheads as extras, which cost extra money.  Also Pygmies have
pointed, angular decks.  Chesapeakes have a nice arched deck.  I don't know
why, but the curved deck appeals to me more.

> 1) the kits seem to weigh in 10-15% lighter than a typical all fiberglass
> boat.  Is this due to less overall strength or lighter materials (the
> lightweight wood core rather than solid layers of fiberglass)?

Check out Vaclav's page on wood core construction -
http://www.oneoceankayaks.com/Woodcore.htm.  He's talking about strip-built
boats, but I think okoume plywood boats are even a little stronger.
>
> 2) as a 250 lb paddler, I'm concerned about the strength of the boats - in
> particular the deck.  I once tried on someones wooden boat - and when I
> (gently) planted my backside on the deck just behind the coaming in order
> to slide into the cockpit, there was a distinct creaking/crunching sound
> from the deck...the guy said it was nothing but I still wonder if that
type
> of construction would handle my less than gentle paddle-float recoveries
on
> the back deck.

I weigh around 205.  I was concerned about this as well.  As someone already
mentioned, there's a strong bulkhead right behind the cockpit which will
take a lot of weight.  I agree with the other person, that you should use
fiberglass tape on that bulkhead's seams; not just epoxy putty.  It only
adds a tiny bit of extra weight and it's about as easy as it gets.

> For someone who enjoys woodworking, these seem to be a great way to get a
> lightweight, custom boat for about 1/2 or 1/3 of the cost of a fiberglass
> boat (plus the labor...but I see this as a welcome winter diversion).

You said it!  On the weight issue: 1) Most first time stitch and glue
builders (myself included) don't end up with a boat as lightweight as
advertised, but mine is only over by 5 pounds or so.  2) Weight isn't that
much of an issue when you get it in the water.  I typically load many pounds
of junk when I go paddling.  I don't find that it slows me down.  Even when
I carried several days worth of provisions, including fresh water, I didn't
feel that the weight slowed me down.  The time when weight seems to be
undesirable is when you have to carry your boat, and especially when you
have to lift it to the roof of your car (or van in my case.)  As a large 205
man, I don't have any trouble with my Chesapeake 17, and I'll bet at 250
pounds you would be fine lifting a kayak that would be difficult for smaller
person.

One of the many benefits of building your own boat is that you can modify
its design to suit your own needs.  I think commercial boats have to be
compromises.  They can't possibly offer a line of boats with sizes, weights,
configurations, etc. to accomodate the desires of all paddlers.  When you
build your own boat you can make it exactly what you need.  If you are
concerned about cracking the glass on the deck when you put your weight
not-so-gently on it during a paddle float rescue, you can add extra strength
to that area, and it's really easy!

As for it being a welcome winter diversion, absolutely!  But watch out!  It
tends to become a year-round obsession.  Look at the web pages of some of
the people whose names you see on the bulletin boards associated with wooden
boats, (like the Guillemot Kayak Forum
http://www.kayakforum.com/cgi-bin/Building/index.cgi, or the Chesapeake
Light Craft bulletin board http://www.clcboats.com/).  You'll find that many
of them have built two or three or more boats.

Right now I'm in the middle of a new project.  I've joined the ranks of
those who have built a stitch and glue, and now want to build a stripper.
I'm building a Guillemot for my wife.  When I finish this my daughter wants
one.  Then my son wants a Wee Lassie.  I'm enjoying the project, but we've
had many beautiful weekends here in central California during the past few
months.  Do you think I've been out on the water paddling?  No.  I've been
in my garage working on the boat!

>As
> someone with smaller children, the idea of building a triple sounds like a
> way to share the sport with them - and increase the amount of time spent
> paddling.  You also frequently hear the advice that a double or a triple
on
> group trips is a great safety tool in terms of hauling an incapacitated or
> weak paddlers.

A triple sounds like a great project.  My kids aren't as gung-ho about
paddling yet as I'd like.  My soon-to-be-15-year-old daughter thinks I
should build a triple, so my wife and I can paddle, and she can sit and
relax in the middle like the princess she imagines herself to be!

Best,
Gordon Snapp
http://webpages.charter.net/grsnapp/guillemotbuilding.htm


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From: John Fereira <jaf30_at_cornell.edu>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Sun, 02 Mar 2003 07:35:47 -0500
At 04:38 PM 2/28/2003 -0600, Gordon Snapp wrote:
>> In general, what is your opinion of the stitch-n-glue wood/fiberglass
>> kayaks?  I'm thinking of boats from kits like those from CLC or Pygmy.  I
>> believe these are the two largest producers of such kits, but there are
>> others.
>
>I built a Chesapeake 17.  I love it.  It's fast, comfortable, and it holds a
>lot of stuff.  It's also rather wide - 24" - and, from what I hear, harder
>to roll than a sleeker boat.
>
>I looked at Pygmies.  I think they are also excellent boats.  I opted for
>the Chesapeake for a couple of reasons.  1) Their kayaks come with
>bulkheads.  Pygmies don't.  

I'm not sure where you heard that.    I have a friend that built a Coho and
another that built an Arctic Tern and an Osprey.  All three came with
bulkheads, and in fact, the bulkheads are an important piece in how they
are constructed.   On the other hand, at least a couple of years ago a
forward bulkhead was an extra option on a CLC Northbay (when I built one) .  

>The standard method is to use a sea sock.  They
>sell bulkheads as extras, which cost extra money.  Also Pygmies have
>pointed, angular decks.  Chesapeakes have a nice arched deck.  I don't know
>why, but the curved deck appeals to me more.

Certainly when considering a wood boat asthetics are very important.

>
>> 1) the kits seem to weigh in 10-15% lighter than a typical all fiberglass
>> boat.  Is this due to less overall strength or lighter materials (the
>> lightweight wood core rather than solid layers of fiberglass)?
>
>Check out Vaclav's page on wood core construction -

>http://www.oneoceankayaks.com/Woodcore.htm.  He's talking about strip-built
>boats, but I think okoume plywood boats are even a little stronger.

Again, I'm not sure where you came up with that conclusion.    Strip built
boats are constructed with a fiberglass-wood core- fiberglass sandwhich
whereas stitch-n-glue boats typically only have fiberglass cloth on the
hull, or may have some areas where there is cloth on both sides.   The
sandwhich construction gives the shell  a great amount of strength.
>>
>> 2) as a 250 lb paddler, I'm concerned about the strength of the boats - in
>> particular the deck.  I once tried on someones wooden boat - and when I
>> (gently) planted my backside on the deck just behind the coaming in order
>> to slide into the cockpit, there was a distinct creaking/crunching sound
>> from the deck...the guy said it was nothing but I still wonder if that
>type
>> of construction would handle my less than gentle paddle-float recoveries
>on
>> the back deck.
>
>I weigh around 205.  I was concerned about this as well.  As someone already
>mentioned, there's a strong bulkhead right behind the cockpit which will
>take a lot of weight.  I agree with the other person, that you should use
>fiberglass tape on that bulkhead's seams; not just epoxy putty.  It only
>adds a tiny bit of extra weight and it's about as easy as it gets.

A lot of people will add an extra layer of cloth around the cockpit area
for extra strength and/or build in extra deck beams.  I know that this is a
concern but I've never ever actually heard of anyone that his caused a
failure in the deck during a paddlefloat.   From what I've heard most
people building Pygmy or CLC kits tend to overbuild their boats.
>
>> For someone who enjoys woodworking, these seem to be a great way to get a
>> lightweight, custom boat for about 1/2 or 1/3 of the cost of a fiberglass

>> boat (plus the labor...but I see this as a welcome winter diversion).

Make sure to factor in the cost of any tools you might need, sandpaper,
varnish, etc.  These items add up.  


>One of the many benefits of building your own boat is that you can modify
>its design to suit your own needs.  I think commercial boats have to be
>compromises.  They can't possibly offer a line of boats with sizes, weights,
>configurations, etc. to accomodate the desires of all paddlers.  When you
>build your own boat you can make it exactly what you need.  If you are
>concerned about cracking the glass on the deck when you put your weight
>not-so-gently on it during a paddle float rescue, you can add extra strength
>to that area, and it's really easy!

In my mind, that is the biggest advantage (along with the asthetic
qualities of wood).   It's also nice to know that once you've built a boat
that you'll have the skills you need to maintain it.  

>Right now I'm in the middle of a new project.  I've joined the ranks of
>those who have built a stitch and glue, and now want to build a stripper.
>I'm building a Guillemot for my wife. 

Good luck on the stripper.  I also built a S&G boat first then built a
cedar strip boat (Jay Babina's Outer Island) (see
http://caddis.mannlib.cornell.edu/paddle/outerisland).   As you may be
finding out, one of the things that I liked about the cedar strip building
process was that as you start  adding strips the boat slowly takes shape,
something I found more pleasing than how the S&G panels are wired together
as if building a large model.





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From: Dave Kruger <kdruger_at_pacifier.com>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Fri, 28 Feb 2003 18:04:17 -0800
Keith Wrage <keith.wrage_at_charter.net> wrote:

>One issue of building these in the winter is the epoxy fumes.

>> I thought the new epoxies were more or less 'fumeless' - that the sanding
dust is the problem?  I know with the older fiberglass resins were a stinky
lot to say the least. >>

Newer epoxy resins certainly are less obnoxious to the human nose.
Nonetheless, Melissa's extra care of wearing a "respirator" may be good
advice, inasmuch as there is still some volatility and that __may__ lead to
sensitization [as can sanding not-fully-cured epoxy without protection].  In
addition, skin contact is a well-documented cause of sensitization.

Sensitization is a highly individual thing, although the anecdotal evidence
supports the idea that continued exposure enhances the risk of
sensitization.  In the distant past, I was sloppy with my technique, and
many times got uncured resin on my hands.  Not since 1998, though.  I always
glove up.  And when I sand, I always use a serious particle filter mask --
even on "fully cured" resin.

Once you are sensitized, your days of fabricating with epoxy are pretty much
over.

BTW, "respirator" has many different meanings.  I assume Melissa refers to
one of the canister-equipped face mask units that actually trap organic
vapors, and that she keeps it in a sealed container between uses, and that
she tosses the canister before it is used up.  A simple dust mask is not
enough.

Melissa, care to elaborate on what you are using?  Dana Dickson has some
expertise here that may be worth hearing.  Hope he speaks up.

--
Dave Kruger
Astoria, OR

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From: WhiteRabbit <whiterabbit_at_empowering.com>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Fri, 28 Feb 2003 17:53:58 -0600
The odor is not nearly as objectionable as the older products but harmful
chemicals are still present in the air as the epoxy cures.  MAS still
recommends wearing a respirator, safety glasses, and gloves.  Part of the
key is how well ventilated is your workspace.  A unventilated basement can
result in rather high levels of fumes.  You coat rather large areas with
epoxy to seal the wood, wet out the fiberglass, and fill the fiberglass
weave.

I kept my overhead garage door open about  3 - 4 inches and didn't have much
of a problem.  I did not use a respirator and had no lung or throat
irritation, YMMV.  I did wear a nuisance dust mask during sanding operations
and took great care to keep the epoxy off my skin.  I still developed some
sensitivity around my eyes, most likely from the sanding dust getting in
through the vent holes in the goggles.
-----
From: "Keith Wrage" <keith.wrage_at_charter.net>
To: <paddleWise_at_paddlewise.net>
Sent: Friday, February 28, 2003 1:07 PM
Subject: Re: [Paddlewise] if not AL, how about wood?


> >
> >One issue of building these in the winter is the epoxy fumes.
>
> I thought the new epoxies were more or less 'fumeless' - that the sanding
> dust is the problem?  I know with the older fiberglass resins were a
stinky
> lot to say the least.
>
> Keith
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From: Dave Kruger <kdruger_at_pacifier.com>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Sat, 1 Mar 2003 21:13:00 -0800
Gordon Snapp" <grsnapp_at_charter.net> wrote [comparing the CLC style deck to
the Pygmy style deck]:

>> I looked at Pygmies.  I think they are also excellent boats.  I opted for
the Chesapeake for a couple of reasons.  1) Their kayaks come with
bulkheads.  Pygmies don't.  The standard method is to use a sea sock.  They
sell bulkheads as extras, which cost extra money.  Also Pygmies have
pointed, angular decks.  Chesapeakes have a nice arched deck.  I don't know
why, but the curved deck appeals to me more.  >>

I've paddled CLC boats a little and admired them a lot.  Very sexy-looking.

I've built a couple Pygmies, and paddled them extensively.  The
multi-paneled decks on Pygmies are stronger, I think, because of the chines.
Both CLC and Pygmy avoid glass on the underside of their decks.  I think
that is a weak point.  A guy who lives near me somehow crunched a hole
through the rear deck of his CLC boat.  Wish I knew what he had done, as
even without glass on either surface, the plywood is pretty strong.  All the
Pygmies are glassed on top, and the ones I own seem pretty strong.  I've
done a lot of self-rescue over the rear deck of my single, and the deck is
scratched, but shows no sign of failure.  Certainly stronger and more rigid
than my FG Eddyline boats over the rear deck.

I agree the added cost of bulkheads for a Pygmy is annoying.  On one boat, I
put 'em in (a double), and am happy with how they turned out.  On my small
single (Osprey Std), I did not put in bulkheads, because I wanted a lighter
boat.  I never use a sea sock in it -- just flotation fore and aft.  I own a
sea sock, but did not like the confining effect.  I don't think a sea sock
is mandatory with Pygmy boats, although they advocate their use.  If I
surfed my Osprey Std, I would use it, though.

--
Dave Kruger
Astoria, OR

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From: <jfarrelly5_at_comcast.net>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Sun, 02 Mar 2003 09:29:50 -0500
How much weight would a mini cell pillar add to a sea kayak?  Something
similar to what is in a WW kayak? Then again how much support would a pillar
add?  Why do men love to tweak things so much?

Jim et al

----- Original Message -----
From: "John Fereira" <jaf30_at_cornell.edu>
> >> 2) as a 250 lb paddler, I'm concerned about the strength of the boats -
in
> >> particular the deck.  I once tried on someones wooden boat - and when I
> >> (gently) planted my backside on the deck just behind the coaming in
order
> >> to slide into the cockpit, there was a distinct creaking/crunching
sound
> >> from the deck...

> >I weigh around 205.  I was concerned about this as well.  As someone
already
> >mentioned, there's a strong bulkhead right behind the cockpit which will
> >take a lot of weight.


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From: Gordon Snapp <grsnapp_at_charter.net>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Sun, 2 Mar 2003 09:28:40 -0600
From: "John Fereira" <jaf30_at_cornell.edu>
> I'm not sure where you heard that.    I have a friend that built a Coho
and
> another that built an Arctic Tern and an Osprey.  All three came with
> bulkheads, and in fact, the bulkheads are an important piece in how they
> are constructed.   On the other hand, at least a couple of years ago a
> forward bulkhead was an extra option on a CLC Northbay (when I built one)
.

I just checked the Pygmy web site.  They sell a bulkhead and hatch kit for
$59.  It fits the Ospreys, Coho, Arctic Terns, and Goldeneyes.  I'm assuming
they wouldn't have to sell this kit if the items came with the boat kits.  I
also checked out CLC's Northbay page.  It says it comes with bulkheads.
Perhaps your friends who built those boats opted for the bulkhead kits.
When I was considering which boat to build, I know the Pygmies I was looking
at didn't come with bulkheads in the standard kit, and the CLC boats I
considered did.

In any event, I'm not stating these things as an "I'm right/you're wrong,"
kind of thing.  Who cares?  I only checked in case someone out there is
facing the same choice I had to make - Pygmy or Chesapeake?

(And by the way, I'm not saying that Chesapeakes are better.  I actually
think that Pygmies might be more "serious" kayaks.  However, I think both
are great deals when compared to a store-bought boat, and the added benefits
of knowing you built it yourself, the beauty of the wood, and the feeling of
having something a little different than most people are all plusses.  And
even though I said that the Pygmies may be a bit more "serious", I've
paddled my fully-loaded Chesapeake on a couple of open-water crossings to
the Channel Islands and back in some fairly rough weather, and it performed
admirably.)

>Check out Vaclav's page on wood core construction -

>http://www.oneoceankayaks.com/Woodcore.htm.  He's talking about strip-built
>boats, but I think okoume plywood boats are even a little stronger.

> Again, I'm not sure where you came up with that conclusion.    Strip built
> boats are constructed with a fiberglass-wood core- fiberglass sandwhich
> whereas stitch-n-glue boats typically only have fiberglass cloth on the
> hull, or may have some areas where there is cloth on both sides.   The
> sandwhich construction gives the shell  a great amount of strength.

My statement was based on my assumption that okoume plywood is a little
stronger than a bunch of cedar (or in my case, redwood) strips held together
by wood glue.  I don't know that's true, I just think so.  I'd be happy to
hear definitively from someone who knows.  However, your point is well
taken.  Strip built kayaks are usually glass inside and out.  I think it's
the fiberglass that gives the boat the most strength, so it seems that a
sandwich of wood strips covered by fiberglass inside and out would be
stronger than okoume plywood with glass on just one side (or neither side.)

My Chesapeake only has glass on the outside of the hull, on the inside of
the hull seams, and on the inside of the hull in the cockpit.  There's none
on the deck - just epoxy resin.  So far, I haven't had any troubles with my
boat being weak.  I've made a couple of re-entries where I had to sit on the
deck behind the cockpit.  The deck seems to be holding up okay (although I
did add a bit of extra structural support there when I was building it -
more than the kit called for.)

I just checked the CLC site, and it seems that the Chesapeake models now
come with fiberglass on the outside of the deck.  This used to be called the
"Expedition" package, and cost extra.  They now offer an Expedition package
that includes glass on the inside of the hull.

> Make sure to factor in the cost of any tools you might need, sandpaper,
> varnish, etc.  These items add up.

Point well taken!  I always say, "A new tool is really a good investment,
because it will last forever."  My wife looks at me funny.  My UPS deliverer
calls me "Package Boy".  The folks at the hardware store and the lumberyard
know my face well.  However, the nice thing about this is that the expenses
are spread out over time - there's not the one-time chunk of cash that a
store-bought boat entails.

> In my mind, that is the biggest advantage (along with the asthetic
> qualities of wood).   It's also nice to know that once you've built a boat
> that you'll have the skills you need to maintain it.

Very true!

> As you may be
> finding out, one of the things that I liked about the cedar strip building
> process was that as you start  adding strips the boat slowly takes shape,
> something I found more pleasing than how the S&G panels are wired together
> as if building a large model.
>
Hmm.  This is one of the things that's a little frustrating for me.  The
progress on my stripper is very slow.  I can't wait to finish it so my wife
can come paddling with me, but it's looking like I'll be lucky to have it
finished by summer.  I agree though, it is pleasing to watch the shape work
its way over the forms.  I think the finished product will be quite a bit
more aesthetically pleasing than the stitch and glue (though I still love my
boat!)

Thanks for writing!

- Gordon Snapp


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From: John Fereira <jaf30_at_cornell.edu>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Sun, 16 Mar 2003 08:35:07 -0500
At 09:28 AM 3/2/2003 -0600, Gordon Snapp wrote:
>From: "John Fereira" <jaf30_at_cornell.edu>
>> I'm not sure where you heard that.    I have a friend that built a Coho
>and
>> another that built an Arctic Tern and an Osprey.  All three came with
>> bulkheads, and in fact, the bulkheads are an important piece in how they
>> are constructed.   On the other hand, at least a couple of years ago a
>> forward bulkhead was an extra option on a CLC Northbay (when I built one)
>.
>
>I just checked the Pygmy web site.  They sell a bulkhead and hatch kit for
>$59.  It fits the Ospreys, Coho, Arctic Terns, and Goldeneyes.  I'm assuming
>they wouldn't have to sell this kit if the items came with the boat kits.  I
>also checked out CLC's Northbay page.  It says it comes with bulkheads.
>Perhaps your friends who built those boats opted for the bulkhead kits.

Possibly, but considering that the hatch kit is pretty inexpensive, while
it may not "come with" the Pygmy boats as a standard option,  it's easily
available for a small additional cost.

>When I was considering which boat to build, I know the Pygmies I was looking
>at didn't come with bulkheads in the standard kit, and the CLC boats I
>considered did.

When I built my Northbay the front hatch kit was *not* part of the standard
kit.  Apparently so many people that ordered Northbays opted for the
optional front hatch CLC decided to include it as standard.  


>(And by the way, I'm not saying that Chesapeakes are better.  I actually
>think that Pygmies might be more "serious" kayaks.  

I would suggest that it is the other way around.  The Northbay (20" wide x
18'6" long) is a very serious kayak as is the Patuxent.  I have found that
the Pygmy boats on the other hand are generally more stable and higher
volume, both qualities that one would associate with a model that is a bit
"friendlier" to the less experienced paddler.   When I was looking for a
Greenland style boat to build I compared the Northbay with the Arctic Tern.
 I found the specifications on the Northbay to be much closer in line with
a traditional Greenlanders boat.   A 23" wide beam, as in the Tern would be
considered massive by traditional Greenland standards.


>>Check out Vaclav's page on wood core construction -
>
>>http://www.oneoceankayaks.com/Woodcore.htm.  He's talking about strip-built

>>boats, but I think okoume plywood boats are even a little stronger.
>
>> Again, I'm not sure where you came up with that conclusion.    Strip built
>> boats are constructed with a fiberglass-wood core- fiberglass sandwhich
>> whereas stitch-n-glue boats typically only have fiberglass cloth on the
>> hull, or may have some areas where there is cloth on both sides.   The
>> sandwhich construction gives the shell  a great amount of strength.
>
>My statement was based on my assumption that okoume plywood is a little
>stronger than a bunch of cedar (or in my case, redwood) strips held together
>by wood glue.  I don't know that's true, I just think so.  I'd be happy to
>hear definitively from someone who knows. 

Nick Schade's book has some real good information about the strength of the
fiberglass/wood/fiberglass sandwich.    The wood just isnt' going to
separate at the glue joint once it's encapsulated in fiberglass and the
wood core construction compares similarly to an I-beam used in building
construction.

> However, your point is well
>taken.  Strip built kayaks are usually glass inside and out. 

Usually?  I don't think I've ever heard of an instance when they were not
glassed inside and out.


>I just checked the CLC site, and it seems that the Chesapeake models now
>come with fiberglass on the outside of the deck.  This used to be called the
>"Expedition" package, and cost extra.  They now offer an Expedition package
>that includes glass on the inside of the hull.

I think Melissa mentioned that this was how the CLC version of the Arctic
Hawk was supposed to be constructer.  (Come on, Melissa, hurry up and
finish that boat...I want to hear how it handles).



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From: WhiteRabbit <whiterabbit_at_empowering.com>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Sun, 2 Mar 2003 09:03:44 -0600
One of the great things about the wood boats is that you can customize them
for your use.  You can add glass where the base boat doesn't have it, you
can add wear strips, the cockpit size can be modified, rudders or skegs can
be added, etc, etc.  Most of us don't need all the extra glass and don't
want the weight, but if you do, adding it isn't a big deal.   CLC offers an
option of more glass in many of their kits, I forget what they call it.

How do you  punch a hole in the deck.  Your wife dropping an aluminum ladder
on it is one way ; (

----- Original Message -----
From: "Melissa Reese" <melissa_at_bonnyweeboaty.net>
To: "Paddlewise" <paddlewise_at_paddlewise.net>
Sent: Saturday, March 01, 2003 11:52 PM
Subject: Re: [Paddlewise] if not AL, how about wood?


> On Saturday, March 01, 2003, at 9:13:00 PM PST, Dave Kruger wrote:
>
> > Both CLC and Pygmy avoid glass on the underside of their decks. I
> > think that is a weak point.
>
> The Superior Kayaks/CLC Arctic Hawk kit I'm building is a bit
> different. Construction method is the same used by Mark Rogers
> (designer of the AH) when he builds them (he wrote the 400 page
> building manual, with pictures of him building a boat from beginning
> to end).
>

> I've paddled the glass and Kevlar Wilderness Systems versions of the
> Arctic Hawk, and I feel that this wood/glass version is the strongest
> of them all.
>
> This boat is built to last!  :-)
>
> --
> Melissa
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From: Shawn Baker <shawnkayak_at_yahoo.com>
subject: Re: [Paddlewise] if not AL, how about wood?
Date: Mon, 17 Mar 2003 11:10:05 -0800 (PST)
Gordon Snapp wrote:
>(And by the way, I'm not saying that Chesapeakes are better.  I 
actually think that Pygmies might be more "serious" kayaks.  

"John Fereira" <jaf30_at_cornell.edu> wrote:
>I would suggest that it is the other way around.  The Northbay (20" 
 wide x 18'6" long) is a very serious kayak as is the Patuxent.  I have
found that the Pygmy boats on the other hand are generally more stable
and higher volume, both qualities that one would associate with a model
that is a bit "friendlier" to the less experienced paddler.   

The popular Chesapeake line is a huge, stable, high-volume kayak.  The
Arctic Terns are much smaller...but it's difficult to generalize the
entire lines of both builders.

Sorta depends on your definition of "serious", but for some folks, it's
a narrow, low-to-mid-volume kayak, with decent maneuverability, good
rough water handling, and a low aft deck or coaming (for rolling ease).

In my opinion of "serious", some other S&G kayaks to check out:

Squeedunk Cormorant 16, 17, and 18 (love mine!):
http://www.squeedunk.com

Mine (custom lowered deck, stock hull design):
http://www.geocities.com/shawnkayak/cormorant

Guillemot S&G Guillemot:
http://www.guillemot-kayaks.com/Building/Stitch%26Glue/StitchAndGlue.html
I have the strip Guillemot, built as an 18' kayak, and it's a wonderful
rough water playboat.

Shearwater Merganser (honestly don't have experience with these, but
they're reputed to be good performers:)
http://www.shearwater-boats.com

>When I was looking for a Greenland style boat to build I compared the
Northbay with the Arctic Tern.

Even more Greenland-ish is Bobby Curtis' Sea Spirit...which he designed
after building and paddling a couple of modified North Bays.
http://www.seaspiritkayaks.com/

My buddy Bill Price built a beautiful one with a stripped deck:
http://users.moscow.com/bprice/ss/

> A 23" wide beam, as in the Tern would be considered massive by
traditional Greenland standards.

All our hardshell kayaks are considered massive by traditional
Greenland standards!

In strippers, the Outer Island, Guillemot, and Redfish King are all
real "performers".

Shawn

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From: Gordon Snapp <grsnapp_at_charter.net>
subject: Re: [Paddlewise] if not AL, how about wood? - Shawn Baker
Date: Mon, 17 Mar 2003 17:31:38 -0600
Great posting, Shawn!  Your list of "serious" kayaks (forgive me, everyone,
for coining such a term) is very informative.  I love my Chesapeake 17.  I
appreciate how much it can carry, and I like it's stability in fairly flat
water, but I'm thinking I might want something a little different -  "a
narrow, low-to-mid-volume kayak, with decent maneuverability, good rough
water handling, and a low aft deck or coaming (for rolling ease)."

I'm in the process of building my wife a Guillemot.  After that, I'm slated
to build another one for my daughter (actually, I think my daughter will get
the first one - the prototype with all the mistakes - and my wife will get
the second one - the better one.)  After that there's my son.  BUT, after
that it will be time for another boat for myself.

It seems as if I read on one of your postings that you were tall with big
feet - like me.  I'm 6'4" and have size 14 feet.  How would the boats on
your "serious" list fit someone of my stature?  Suppose I really like the
Guillemot.  Would it be better to build a Guillemot 'L' for myself or an
Expedition or the regular model?  I'm thinking my next boat won't need to
carry enough stuff for a camping trip, since I've got the Chesapeake for
that.  I would be paddling mostly off the central coast of California.

Thanks.

- Gordon Snapp
San Luis Obispo County, California


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