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From: Susie <sghoule_at_radsafety.com>
subject: [Paddlewise] Drilling Holes
Date: Thu, 01 Jul 1999 12:57:40 -0400
O.K. So.... from some of the posts I understand you should not fear
drilling holes in your plastic kayak...  Could someone who has done this,
care to elaborate on how it is done?  Maybe explain why it can't hurt the
kayak, so I'll have a warm and fuzzy.  I'd like to add some paddle holders
to mine.  But right now I feel like I would never do it myself (out of fear
I'd destroy my boat).  How easy is it?

Susie
Exeter New Hampshire
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From: John Fereira <fereira_at_albert.mannlib.cornell.edu>
subject: Re: [Paddlewise] Drilling Holes
Date: Thu, 1 Jul 99 13:42:03 EDT
> 
> O.K. So.... from some of the posts I understand you should not fear
> drilling holes in your plastic kayak...  Could someone who has done this,
> care to elaborate on how it is done?  Maybe explain why it can't hurt the
> kayak, so I'll have a warm and fuzzy.  I'd like to add some paddle holders
> to mine.  But right now I feel like I would never do it myself (out of fear
> I'd destroy my boat).  How easy is it?
  
  Extremely easy.  I added some deck rigging to a plastic boat just
  after I bought it.  As long as you're not drilling holes in the 
  boat below the waterline I woudln't be too concerned.  

  If you really want to be careful you can wrap a piece of tape 
  around the drill bit so that there is only 1/2" or so of the
  bit showing.  

  Make sure that you mark the boat exactly where you want to drill
  the holes and then use a center punch to indent the plastic (a
  nail works as well) to keep the bit from drifting.

--
John Fereira
jaf30_at_cornell.edu
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From: Chuck Holst <CHUCK_at_multitech.com>
subject: Re: [Paddlewise] Drilling Holes
Date: Thu, 1 Jul 1999 12:46:17 -0500
>>
O.K. So.... from some of the posts I understand you should not fear
drilling holes in your plastic kayak...  Could someone who has done this,
care to elaborate on how it is done?  Maybe explain why it can't hurt the
kayak, so I'll have a warm and fuzzy.  I'd like to add some paddle   holders
to mine.  But right now I feel like I would never do it myself (out of   fear
I'd destroy my boat).  How easy is it?

Susie
Exeter New Hampshire
>>

It's extremely easy. For a tight seal, drill the holes a little smaller
than the screws; also, put a washer under each nut to distribute
strain. And use cap nuts with your screws so you won't have any sharp
edges protruding into the kayak (your screws will have to be the right
length for this). Just make sure you drill the holes in the right place,
because they are very difficult to move. ;-) One way to make sure the
holes are the right distance apart is to attach the paddle holder with
one screw before you drill the hole for the second one; that way you
can use the second screw hole in the paddle holder as a drilling guide.

While you are at it, drill a few drain holes in the lowest part of the
seat. Just don't drill through the hull.

Chuck Holst

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From: Michael Daly <michaeldaly_at_home.com>
subject: Re: [Paddlewise] Drilling Holes
Date: Mon, 05 Jul 1999 21:37:46 -0400
Chuck Holst wrote:

> While you are at it, drill a few drain holes in the lowest part of the
> seat. Just don't drill through the hull.
>

I recently drilled a couple of drain holes in the seat of my kayak.
This past weekend, I discovered they work both ways - my dry
shorts got wet from the water in the cockpit when I leaned the
kayak in a turn.  Now if I can get a 1/8 inch, one-way valve...

Mike

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From: Dave Kruger <dkruger_at_pacifier.com>
subject: Re: [Paddlewise] Drilling Holes
Date: Thu, 01 Jul 1999 12:08:41 -0700
Susie wrote:
> 
> O.K. So.... from some of the posts I understand you should not fear
> drilling holes in your plastic kayak...  Could someone who has done this,
> care to elaborate on how it is done? 

Chuck Holst gave a complete description of the process.  I would only add that
use of rubber-backed washers and/or well nuts will help to ensure a
water-tight installation, and stainless hardware is worth the added expense. 
These should be available at the shop that sold you the yak.  If they do not
have the items, try these sources:

NWOC:  http://www.nwoc.com/

Alder Creek:  http://www.aldercreek.com/

Pacific Wave:  http://www.teleport.com/~pacwave/

(Have not tried the last URL in a while -- it may have moved.)
-- 
Dave Kruger
Astoria, OR
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From: Bill Leonhardt <WJLeonhardt_at_bnl.gov>
subject: Re: [Paddlewise] Drilling Holes
Date: Thu, 01 Jul 1999 16:57:11 -0400
At 12:46 PM 7/1/99 -0500, CHUCK_at_multitech.com (Chuck Holst) wrote:
SNIP

>strain. And use cap nuts with your screws so you won't have any sharp
>edges protruding into the kayak (your screws will have to be the right
>length for this). 

SNIP

FWIW, I have had good results using nylon screws and stainless steel or
brass hex nuts.  The nuts are reasonably low profile and you can cut the
screws off with a woodburning pen or soldering iron.  That way, you can
melt the screw end into sort of a mushroom head at the nut and the screws
won't come loose.  Not sharp, either.  Of course, as Chuck said, you want
to use washers as well to help distribute the stress.

Bill Leonhardt
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From: Steve Jernigan <jernigan_at_chester.uccs.edu>
subject: Re: [Paddlewise] Drilling Holes
Date: Thu, 01 Jul 1999 15:51:48 -0600
At 04:57 PM 7/1/99 -0400, Bill Leonhardt wrote:
>FWIW, I have had good results using nylon screws and stainless steel or
>brass hex nuts.  The nuts are reasonably low profile and you can cut the
>screws off with a woodburning pen or soldering iron.  That way, you can
>melt the screw end into sort of a mushroom head at the nut and the screws
>won't come loose.  Not sharp, either.  Of course, as Chuck said, you want
>to use washers as well to help distribute the stress.

Hi All!
Nylon hardware is super for many applications, as it is totally corrosion
resistant and extremely light. You will want to exercise caution, however,
as the shear strength of a nylon screw is practically non-existent. This
means that anywhere there will be a significant side load applied to a
component, a deck cleat for example, you will want stainless hardware.
Also, it is extremely easy to torque off the nuts. Only tighten until the
nut contacts the washer, and/or you can no longer spin the screw easily.
Self-locking nylon nuts are the way to go, if you can find them. Most well
stocked hardware stores will carry at least a limited selection.
ByeBye! S.
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From: <Bhansen97_at_aol.com>
subject: Re: [Paddlewise] Drilling Holes
Date: Thu, 1 Jul 1999 21:03:41 EDT
Susie writes, RE: her plastic kayak:
<< I'd like to add some paddle holders to mine.  >>

RE: paddle holders - A very nice paddle holder can be made by using the front 
of the grab line for one blade of the paddle, and then a short length of hook 
& loop fixed to the deck bungies just in front of the cockpit. In use, just 
slide the front blade of the paddle under the front of your grab line on one 
side of the bow, and fasten the hook&loop around the shaft on the other side. 
It's quick and secure enough for all but the nastiest conditions. I put one 
of these on my Romany (fibreglass) boat 3 years ago and it's been a very 
practical thing to have. Last evening I put paddle-parks on two of our other 
kayaks; the whole job took about 20 minutes, materials cost next to nothing, 
no holes in the boat.

RE: holes -John Ferreira's and Chuck Holst's notes on this cover the subject 
well, but having done it wrongly, I've learned that you have to be very 
careful to seal holes, no matter where you drill them. Those washers John 
talk about go on the *outside* (yes, I'm capable of making that mistake 
too!). Bolts or screws can be sealed with 3M5200 or with thickened epoxy; 
bolts can also be sealed with little rubber washers (I make mine out of a 
used bicycle inner tube). 

If the thing you're drilling for is going to be subject to a lot of stress, 
for example if it's going to be for the webbing which holds an 
outrigger-rescue paddle, be sure to buttress the inside of the boat where the 
bolts (no screws for this) go through.

Be sure not to leave sharp points sticking into the inside of your hull. Ruin 
more drybags and use more bandaids that way.... Screw ends can be cut off and 
filed off. Bolts can be shortened. Stanless steel bolts can usually be cut 
and filed short without destroying the threads. Spin a regular nut way up 
onto the shaft of the bolt before you cut and file it, so you can use the 
bolt as a re-threading dye in the (unlikely) event that you wreck the threads 
when you cut the bolt. 

Bill Hansen
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